Daewoo Solar S010 Excavator Service Manual

Daewoo Solar S010 Excavator Service Manual

$31.00

Format: PDF
Language: English
Publication No: 2022-7153E

Daewoo Solar S010 Excavator Service Manual – 268 Pages

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Description

Daewoo Solar S010 Excavator Service Manual

Daewoo Excavator Solar S010
Format: PDF
Language: English
Publication No: 2022-7153E

Daewoo Solar S010 Excavator Service Manual – 268 Pages

How to Use The Daewoo Solar S010 Excavator Guide Manual:

This manual provides information for servicing the Solar S010 Daewoo Excavator. All service procedures are broken down into detailed steps, listed in their recommended sequence. The manual uses both photographs and drawings to help locate and itemize components. The table of Contents on the preceding pages is your best tool for finding the service procedure you need. Be certain to observe all Safety information included in these pages.

A schematic of each of the major engine systems is provided at the beginning of the section of the manual devoted to troubleshooting and repairing that particular system.

Basic safety precautions are list in the Safety section of the Daewoo Solar S010 Excavator Service Manual. Additional safety precautions are list in the Safety section of the owner/operation/maintenance publication. Specific safety warnings for all these publications are provided in the description of operations where hazards exist. WARNING labels have also been put on the product to provide instructions and to identify specific hazards.

HYDRAULIC SYSTEM OPERATION
Hydraulic oil from Pump 1 is directed to port P1 of the control valve and operates the travel(right), boom swing, boom and bucket. See Figure 3-1
Hydraulic oil Pump 2 is directed to port P2 of the control valve to operate swing, arm, travel(left) and the dozer blade.
An overload relief valve protects the boom, arm and bucket.
A return oil filter protects components by removing impurities from hydraulic oil as it returns to the hydraulic oil tank.
A hydraulic circuit diagram is shown in Figure 3-1.

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1. SAFETY
1.1 General Safety Essentials …………………………………………………………………………………. 1
1.2 Use and Modification Precautions ………………………………………………………………………. 1
1.3 Work Site Precautions ………………………………………………………………………………………. 2
1.4 Operation ………………………………………………………………………………………………………… 4
1.5 Equipment……………………………………………………………………………………………………….. 8
1.6 Maintenance ………………………………………………………………………………………………….. 10
1.7 Shipping and Transportation …………………………………………………………………………….. 11
2. SPECIFICATIONS
2.1 General Specifications…………………………………………………………………………………….. 13
2.2 General Dimensions ……………………………………………………………………………………….. 14
2.3 Working Range ………………………………………………………………………………………………. 15
2.4 Engine Specifications ……………………………………………………………………………………… 16
2.5 Engine Performance Curve ……………………………………………………………………………… 17
2.6 Hydraulic System Component Specifications……………………………………………………… 18
3. HYDRAULIC SYSTEM OPERATION ………………………………………………………………… 21
4. GEAR PUMP
4.1 Assembly Drawing ………………………………………………………………………………………….. 23
4.2 Overhauling Drawing ………………………………………………………………………………………. 24
4.3 Pump Inspection and Repair ……………………………………………………………………………. 25
5. CONTROL VALVE
5.1 Tools……………………………………………………………………………………………………………… 27
5.2 Disassembly…………………………………………………………………………………………………… 28
5.3 Assembly……………………………………………………………………………………………………….. 31
5.4 Final Assembly and Testing ……………………………………………………………………………… 34
6. SWING MOTOR
6.1 Brake Valve Operation…………………………………………………………………………………….. 35
6.2 Brake Valve Removal ……………………………………………………………………………………… 37
6.3 Brake Valve Disassembly ………………………………………………………………………………… 38
6.4 Brake Valve Inspection and Cleaning………………………………………………………………… 40
6.5 Brake Valve Reassembly…………………………………………………………………………………. 40
6.6 Brake Valve Installation …………………………………………………………………………………… 42
6.7 Swing Motor Parts Lift …………………………………………………………………………………….. 44
6.8 Disassembly…………………………………………………………………………………………………… 46
6.9 Reassembly …………………………………………………………………………………………………… 49

7. TRAVEL MOTOR
7.1 Tools……………………………………………………………………………………………………………… 57
7.2 Travel Motor Operation ……………………………………………………………………………………. 59
7.3 Travel Motor Overhaul …………………………………………………………………………………….. 60
7.4 End Cover Assembly Overhaul…………………………………………………………………………. 67
7.5 Speed Reducer Overhaul ………………………………………………………………………………… 70
7.6 Assembly……………………………………………………………………………………………………….. 74
8. ENGINE
8.1 Valve Adjustment Sequence …………………………………………………………………………….. 79
8.2 Wear Limits of Major Engine Components…………………………………………………………. 79
8.3 Engine Oil Pump Rebuild ………………………………………………………………………………… 84
9. ELECTRICAL SYSTEM
9.1 General Description ………………………………………………………………………………………… 95
9.2 Starting System ……………………………………………………………………………………………… 96
9.3 Charging System ……………………………………………………………………………………………. 97
9.4 Glow Plug System ………………………………………………………………………………………….. 97
9.5 Testing Starter………………………………………………………………………………………………… 98
9.6 Testing Glow Plug …………………………………………………………………………………………… 99
9.7 Testing Generator …………………………………………………………………………………………… 99
9.8 TestingStator Coil Continuity…………………………………………………………………………….. 99
10. MAINTENANCE
10.1 General Description …………………………………………………………………………………….. 101
10.2 Table of Recommended Lubricants ……………………………………………………………….. 103
10.3 Lubrication Points ……………………………………………………………………………………….. 104
10.4 Standard Torques………………………………………………………………………………………… 105
10.5 Track Maintenance and Replacement ……………………………………………………………. 107
10.6 Adjusting Track Tension ……………………………………………………………………………….. 107
11. TROUBLE SHOOTING
11.1 Engine ……………………………………………………………………………………………………….. 109
11.2 Gear Pump…………………………………………………………………………………………………. 113
11.3 Travel Motor ……………………………………………………………………………………………….. 114
12. PERFORMANCE STANDARD AND TEST
12.1 Performance Standards ……………………………………………………………………………….. 115
12.2 Performance Tests ………………………………………………………………………………………. 116
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