Wacker Neuson DT05 Track Dumper Service Repair Manual

Description

Table of Content – Wacker Neuson DT05 Manual

• Operation
  • Information on this service manual
• 2 Identification of warnings and dangers
• 3 Designated use and exemption from liability
  • Overall view of vehicle
  • Brief description
• Definition of operator’s control stand
  • Type labels and component numbers
  • Maintenance prop
  • Maintenance prop for high-tip skip
• Technical data
  • Chassis
  • Diesel engine
  • Gasoline engine
  • Hydraulic system
  • Travel gear
  • Working hydraulics
  • Electrical system
  • Skip
  • High-tip skip (option)
  • Loader unit (option)
  • Noise levels
  • Vibration
  • Fuses
  • Dimensions model DT05-D with skip
  • Dimensions model DT05-D with skip and loader unit (option)
  • Dimensions model DT05-D with high-tip skip (option)
  • Dimensions model DT05-P with skip
  • Dimensions model DT05-P with skip and loader unit (option)
  • Dimensions type DT05-D with high tip skip (optional)
  • General tightening torques
• Tightening torques for hydraulic screw connections (dry assembly)
• Tightening torques for high-resistance threaded fittings
• Maintenance
  • Fluids and lubricants
  • Maintenance plan DT05-P (gasoline engine)
  • Maintenance plan DT05-D (diesel engine)
  • Introduction
  • Fuel system
• Specific safety instructions
• Checking the fuel level
• Refueling
• Draining fuel (gasoline engine)
• Draining fuel (diesel engine)
• Stationary fuel pumps
• Gasoline specification
• Diesel fuel specification
• Cleaning the fuel filter cup (gasoline engine)
• Cleaning the fuel filter (gasoline engine)
• Cleaning the fuel filter (diesel engine)
• Replacing the fuel filter element in the tank (diesel engine)
• Spark plug (gasoline engine)
  • Engine lubrication system
• Checking the oil level
• Adding engine oil
• Drain engine oil
• Cleaning/replacing the engine oil filter (diesel engine)
  • Air filter
• Replacing the filter (gasoline engine)
• Replacing the filter (diesel engine)
  • Hydraulic system
• Specific safety instructions
• Checking the hydraulic oil level
• Adding hydraulic oil
• Drain hydraulic oil
• Replacing the hydraulic oil filter cartridge
• Important information on the use of biodegradable oil
• Checking hydraulic pressure lines
  • Tracks
• Check track tension
• Tightening the tracks
• Decreasing track tension
  • Electrical system
• Specific safety instructions
• Servicing and maintenance at regular intervals
• Instructions concerning specific components
• Alternator
• Battery
  • General maintenance
• Cleaning
• General instructions for all areas of the vehicle
• Exterior of the vehicle
• Engine compartment
• Threaded fittings and attachments
• Pivots and hinges
  • Overview of grease nipples DT05 with skip
  • Overview of grease nipples DT05 with high-tip skip (option)
  • Overview of grease zerks DT05 with skip and loader unit (option)
  • Control log DT05
• Engine
  • Diesel engine overview
  • Gasoline engine overview
  • Checking and setting valve clearance (diesel engine)
  • Checking and setting valve clearance (gasoline engine)
  • Checking and adjusting maximum engine speed
  • Engine malfunctions
• Traveling drive
  • Hydraulic motor
  • Pressure reducing valve
  • Test instructions
• Travel pressure DT05-D
• Checking travel pressure DT05-P
• Checking straight-ahead vehicle travel
• Hydraulic system
  • Pump DT05-D
  • Pump DT05-P
  • Hydraulic control valve DT05 with skip
  • Hydraulic control valve DT05 with high-tip skip (option), loader unit (option)
  • Test instructions
• Checking the operating pressure of the operating hydraulics DT05-D
• Checking the operating pressure of the operating hydraulics DT05-P
  • Hydraulics diagram DT05-D with skip
  • Hydraulics diagram DT05-D with skip (legend)
  • Hydraulics diagram DT05-D with high-tip skip (option)
  • Hydraulics diagram DT05-D with high-tip skip (option) (legend)
  • Hydraulics diagram DT05-D with skip and loader unit (option)
  • Legend: hydraulics diagram DT05-D with skip and loader unit (option)
  • Hydraulics diagram DT05-P with skip
  • Hydraulics diagram DT05-P with skip (legend)
  • Hydraulics diagram DT05-P with high-tip skip (option)
  • Hydraulics diagram DT05-P with high-tip skip (option) (legend)
  • Hydraulics diagram DT05-P with skip and loader unit (option)
  • Legend: hydraulics diagram DT05-P with skip and loader unit (option)
• Electrical system
  • Ohm’s law (current, voltage, resistance); power
  • Measuring equipment, measuring methods
  • Electric units
  • Fuses
  • DT05-D diagram
  • DT05-D diagram (legend)
  • DT05-P diagram
  • DT05-P diagram (legend)
  • Engine wiring harness DT05-D
  • Table of conductors DT05-D