Description

Toro Groundsmaster 5900, 5910 (Models 31598, 31599) Service Repair Manual

Type: Groundsmaster
Language: English
Format: PDF Download

• Toro Groundsmaster 5900, 5910 (Models 31598, 31599) Service Repair Manual – 561 Pages

Table of Content of the Groundsmaster 5900, 5910 (Models 31598, 31599)

Chapter 1: Safety ……………………………………………………………………………….. 1–1
Safety Instructions …………………………………………………………………………… 1–2
Jacking Instructions …………………………………………………………………………. 1–5
Safety and Instructional Decals ………………………………………………………….. 1–6
Chapter 2: Specifications and Maintenance ……………………………………………. 2–1
Specifications ………………………………………………………………………………….. 2–2
Torque Specifications ……………………………………………………………………….. 2–4
Shop Supplies ……………………………………………………………………………….. 2–10
Special Tools …………………………………………………………………………………. 2–12
Chapter 3: Diesel Engine……………………………………………………………………… 3–1
Specifications ………………………………………………………………………………….. 3–2
General Information …………………………………………………………………………. 3–4
Adjustments ……………………………………………………………………………………. 3–6
Service and Repairs …………………………………………………………………………. 3–8
Chapter 4: Hydraulic System………………………………………………………………… 4–1
Specifications ………………………………………………………………………………….. 4–4
General Information …………………………………………………………………………. 4–6
Hydraulic Schematic ……………………………………………………………………….. 4–16
Hydraulic Flow Diagrams …………………………………………………………………. 4–17
Special Tools………………………………………………………………………………….. 4–42
Troubleshooting ……………………………………………………………………………… 4–48
Testing the Hydraulic System……………………………………………………………. 4–52
Adjustments ………………………………………………………………………………….. 4–94
Service and Repairs ……………………………………………………………………….. 4–95
Chapter 5: Electrical System ………………………………………………………………… 5–1
General Information …………………………………………………………………………. 5–3
Electrical Drawings …………………………………………………………………………… 5–5
Special Tools……………………………………………………………………………………. 5–6
Troubleshooting ……………………………………………………………………………….. 5–8
InfoCenter Display ………………………………………………………………………….. 5–13
Electrical System Quick Checks………………………………………………………… 5–39
Testing the Component ……………………………………………………………………. 5–41
Adjustments ………………………………………………………………………………….. 5–98
Service and Repairs ……………………………………………………………………… 5–101
Chapter 6: Axles, Planetaries, and Brakes ……………………………………………… 6–1
Specifications ………………………………………………………………………………….. 6–2
General Information …………………………………………………………………………. 6–3
Adjustments ……………………………………………………………………………………. 6–4
Service and Repairs …………………………………………………………………………. 6–5
Chapter 7: Chassis……………………………………………………………………………… 7–1
General Information …………………………………………………………………………. 7–2
Service and Repairs …………………………………………………………………………. 7–3
Chapter 8: Cutting Decks …………………………………………………………………….. 8–1
Specifications ………………………………………………………………………………….. 8–2
General Information …………………………………………………………………………. 8–4
Troubleshooting ……………………………………………………………………………….. 8–5
Service and Repairs …………………………………………………………………………. 8–6
Chapter 9: Operator Cab ……………………………………………………………………… 9–1
General Information …………………………………………………………………………. 9–2
Air Conditioning System Performance …………………………………………………. 9–3
Service and Repairs …………………………………………………………………………. 9–4
Appendix A …………………………………………………………………………………………A–1
Hydraulic Schematic (Serial Number Below 313000300) …………………………A–5
Hydraulic Schematic (Serial Number Above 313000300)…………………………A–6

The purpose of this publication is to provide the service technician with information for troubleshooting, testing and repair of major systems and components on the Groundsmaster 5900 and 5910 machines (Models 31598 and 31599).