Toro Groundsmaster 5900, 5910 (Models 31598, 31599) Service Repair Manual

$34.00

Manual Included:

  • Service Repair Manual: 561 Pages

Specifications:

  • Brand: Toro
  • Model: Groundsmaster 5900, 5910 (Models 31598, 31599)
  • Type: Rotary Mowers
  • Manuals: Service Repair Manual
  • Publication Numbers: 08159SL
  • Language: English
  • Format: PDF
Category:

Description

Table of Content – Groundsmaster 5900, 5910 (Models 31598, 31599)

  • Title Page
  • Revision History
  • Reader Comments
  • Notes:
  • Preface
    • Service Procedure Icons
  • Table of Contents
  • Chapter 1 : Safety
    • Safety Instructions
      • Before Operating the Machine
      • While Operating the Machine
      • Maintenance and Service
    • Jacking Instructions
      • Raising the Front of the Machine
      • Raising the Rear of the Machine
    • Safety and Instructional Decals
  • Chapter 2 : Specifications and Maintenance
    • Specifications
      • Decimal and Millimeter Equivalents
      • U.S. to Metric Conversions
    • Torque Specifications
      • Identifying the Fastener
      • Calculating the Torque Values When Using a Drive-Adapter Wrench
      • Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
      • Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Series)
      • Other Torque Specifications
      • Conversion Factors
    • Shop Supplies
    • Special Tools
  • Chapter 3 : Diesel Engine
    • 1 Specifications
      • Diesel Engine
    • General Information
      • Operator’s Manual
      • Engine Identification
      • Engine Electronic Control Module (ECM)
      • Shutting Off the Engine
      • Fuel-Injection System
    • Adjustments
      • Adjusting the Valve Clearance
    • Service and Repairs
      • Air Filter System
      • Exhaust System
      • Turbocharger
      • Fuel Tank
      • Radiator
      • Alternator
      • Starter Motor
      • Valve Cover
      • Engine Breather System
      • Thermostat
      • Water Pump
      • Front Cover
      • Oil Pan
      • Engine
      • Flywheel Coupling Assembly
  • Chapter 4 : Hydraulic System
    • 1 Specifications
      • Hydraulic System
    • General Information
      • Checking the Hydraulic Fluid
      • Releasing Pressure from the Hydraulic System
      • Towing the Traction Unit
      • Traction Circuit Component Failure
      • Hydraulic Hoses
      • Installing the Hydraulic Hose and Tube (O-Ring Face Seal Fitting)
      • Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fitting into the Component Port)
    • Hydraulic Schematic
    • Hydraulic Flow Diagrams
      • Traction Circuit: Low Speed
      • Traction Circuit: High Speed
      • Traction Circuit: Traction Control
      • Raising the Cutting Deck
      • Lowering the Cutting Deck
      • PTO Mow Circuit
      • Steering Circuit
      • Engine Cooling Fan Circuit
    • Special Tools
      • Hydraulic Pressure Testing Kit
      • 15 GPM Hydraulic Tester (Pressure and Flow)
      • 40 GPM Hydraulic Tester (Pressure and Flow)
      • Hydraulic Hose Kit
      • High Flow Hydraulic Filter Kit
      • O-Ring Kit
      • Hydraulic Test Fitting Kit
      • Measuring Container
      • Rear Wheel Hub Puller
    • Troubleshooting
      • General Hydraulic System Problems
      • Traction Problems
      • PTO Problems
      • Steering Circuit Problems
      • Lift, Lower Problem
    • Testing the Hydraulic System
      • Determining which Hydraulic Tests to Perform
      • Testing the Traction Circuit Charge Pressure (Using Pressure Gauge)
      • Testing the Traction Circuit Relief Pressure (Using Pressure Gauge)
      • Testing the Rear Traction Circuit (RV) Relief Pressure (Using Pressure Gauge)
      • Testing the Traction Circuit Reducing Valve (PR) Pressure (Using Pressure Gauge)
      • Testing the Counterbalance Pressure (Using Pressure Gauge)
      • Testing the Piston (Traction) Pump Flow (Using Tester with Pressure Gauge and 40 GPM Flow Meter)
      • Testing the Cutting Deck Circuit Pressure (Using Pressure Gauge)
      • Testing the Cutting Deck Circuit Relief Pressure (Using Tester with Pressure Gauge and 40 GPM Flow Meter)
      • Testing the Cutting Deck Motor for Case Drain Leakage (Using Tester with Pressure Gauge and 40 GPM Flow Meter)
      • Testing the Lift, Lower Circuit Relief Pressure (Using Pressure Gauge)
      • Testing the Steering Circuit Relief Pressure (Using Pressure Gauge)
      • Testing the Steering Cylinder for Internal Leakage
      • Testing the Gear Pump (P3) (PTO, Steering, Cooling Fan, Lift, Lower, and Traction Charge Circuits) Flow (Using Tester with Pressure Gauges and Flow Meter)
    • Adjustments
      • Adjusting the Pressure Valve
    • Service and Repairs
      • General Precautions for Removing and Installing the Hydraulic System Components
      • Checking the Hydraulic Lines and Hoses
      • Flushing the Hydraulic System
      • Charging the Hydraulic System
      • Filtering the Closed-Loop Traction Circuit
      • Hydraulic Reservoir
      • Gear Pump
      • Servicing the Gear Pump
      • Traction Circuit
      • Piston (Traction) Pump
      • Servicing the Piston (Traction) Pump (Rexroth)
      • Servicing the Piston (Traction) Pump (Sauer-Danfoss)
      • Front Wheel Motors
      • Servicing the Front Wheel Motor
      • Rear Wheel Motors
      • Servicing the Rear Wheel Motor
      • Traction Control Manifold
      • Servicing the Traction Control Manifold
      • 4-Wheel Drive Control Manifold
      • Servicing the 4-Wheel Drive Control Manifold
      • Traction Flush Manifold
      • PTO Circuit
      • Cutting Deck Motor
      • Servicing the Cutting Deck Motor
      • PTO Control Manifolds
      • Servicing the PTO Control Manifold
      • Filter Manifold
      • Hydraulic Oil Cooler
      • Cutting Deck Raise, Lower Circuit
      • Front Deck Lift Cylinder
      • Servicing the Front Deck Lift Cylinder
      • Wing Deck Lift Cylinder
      • Servicing the Wing Deck Lift Cylinder
      • Lift Control Manifold
      • Servicing the Lift Control Manifold
      • Steering and Engine Cooling Fan Circuit
      • Steering Control Valve
      • Servicing the Steering Control Valve
      • Steering Cylinders
      • Servicing the Steering Cylinder
      • Engine Cooling Fan Motor
      • Servicing the Engine Cooling Fan Motor
      • Steering, Engine Cooling Fan Control Manifold
      • Servicing the Steering, Engine Cooling Fan Control Manifold
  • DANFOSS D SERIES GEAR PUMP SEAL KIT SERVICE INSTRUCTION BULLETIN
  • REXROTH VARIABLE PUMP A10VG REPAIR INSTRUCTIONS
  • REXROTH VARIABLE PUMP A10VG REPAIR MANUAL
  • DANFOSS H1 CLOSED CIRCUIT AXIAL PISTON PUMPS Service Repair Manual
  • DANFOSS H1 CLOSED CIRCUIT AXIAL PISTON PUMPS REPAIR INSTRUCTIONS
  • EATON REPAIR INFORMATION: MODEL 74318 and 74348 PISTON MOTORS
  • PARKER TORQMOTORTM SERVICE PROCEDURE (TC, TB, TE, TJ, TF, TG, TH AND TL SERIES)
  • EATON PARTS AND REPAIR INFORMATION: 5 SERIES STEERING CONTROL UNITS
  • Chapter 5 : Electrical System
    • General Information
      • Toro Electronic Controllers (TEC)
      • Cummins Engine Electronic Control Module (ECM)
      • CAN-Bus Communications
    • Electrical Drawings
    • Special Tools
      • Multimeter
      • Dielectric Gel
      • Battery Terminal Protector
      • Battery Hydrometer
    • Troubleshooting
      • Starting Problems
      • General Run and Transport Problems
      • Cutting Deck (PTO) Operating Problems
      • Cutting Deck Lift, Lower Problems
    • InfoCenter Display
      • Operator Information
      • Operator Advisories
      • Engine Faults
      • Diagnostics
      • Administration Settings
      • Administration Service
      • Administration About
    • Electrical System Quick Checks
      • Testing the Battery (Open Circuit Test)
      • Testing the Charging System
      • Checking the Operation of the Interlock Switches
    • Testing the Component
      • Key Switch
      • Fuses
      • Maxi Fuses
      • Mega Fuses
      • Cab Fuses (Groundsmaster 5910 Machine Only)
      • PTO Switch
      • Cutting Deck Lift Switches
      • Traction Assist Switch
      • Cruise Control Switch
      • Throttle Control Switch
      • Increment, Decrement Switch
      • High-Low Speed Switch
      • Headlight Switch
      • Turn Signal Switch
      • Windshield Wiper, Washer Switch (Groundsmaster 5910 Machine Only)
      • Air Conditioning Switch (Groundsmaster 5910 Machine Only)
      • Intake Air Heater Contactor
      • Seat Switch
      • Parking Brake Switch
      • Service Brake Switches
      • Main Power, Controller, Start, and Cab (Groundsmaster 5910 Machine Only) Relays
      • Air Conditioning Relay (Groundsmaster 5910 Machine Only)
      • Toro Electronic Controller (TEC)
      • Hydraulic Valve Solenoid Coils
      • Fuel Sender
      • Hydraulic Fluid Temperature Sender
      • Diode Assembly
      • Audible Alarm
      • Traction Pedal Potentiometer
      • Air Filter Sensor (Machines with Serial Number Above 313000300)
      • Up Limit Switches
    • Adjustments
      • Calibrating the Traction Pedal
      • Traction Pedal Teach
    • Service and Repairs
      • Battery Storage
      • Battery Care
      • Servicing the Battery
      • Hydraulic Valve Solenoid Coil
  • Chapter 6 : Axles, Planetaries, and Brakes
    • 1 Specifications
      • Axles, Planetaries, and Brakes
    • General Information
    • Adjustments
      • Planetary Drive Assembly Endplay (OPH-2 series planetary drives)
    • Service and Repairs
      • Wheels
      • Brake Assembly
      • Servicing the Brake
      • Planetary Drive Assembly
      • Servicing the OPH-2 Series Planetary Drive
      • Servicing the VA02 Series Planetary Drive
      • Rear Axle
      • Servicing the Rear Axle
  • Chapter 7 : Chassis
    • General Information
    • Service and Repairs
      • Steering Tower
      • Wing Deck Rear Impact Arm Assembly
      • Lift Arm Joint Yoke
      • Front Deck Lift Arms
      • Wing Deck Lift Arms
      • Console Arm
      • Traction Pedal
      • Operator Seat
      • Servicing the Operator Seat
      • Operator Seat Suspension (Machine with Serial Number Below 315000200)
      • Operator Seat Suspension (Machine with Serial Number Above 315000200)
      • Hood
  • Chapter 8 : Cutting Decks
    • 1 Specifications
      • Cutting Decks
    • General Information
      • Operator’s Manual
      • Castor Wheel Tire Pressure
      • Blade Stopping Time
    • Troubleshooting
      • Factors that can Affect Quality of Cut
    • Service and Repairs
      • Front Cutting Deck
      • Wing Cutting Deck
      • Idler Assembly
      • Front Deck Winglets
      • Blade Spindle
      • Servicing the Blade Spindle
      • Castor Forks and Wheels
      • Deck Skids and Rollers
  • Chapter 9 : Operator Cab
    • General Information
      • Operator’s Manual
      • Electrical Components and Schematic
      • Air Conditioning System
      • Cab Heater System
    • Air Conditioning System Performance
    • Service and Repairs
      • General Precautions for Removing and Installing the Air Conditioning System Components
      • Air Conditioning Compressor
      • Servicing the Air Conditioning Compressor
      • Roof Assembly
      • Air Conditioning Condenser Assembly
      • Heater and Evaporator Assembly
  • ICE COMPRESSOR Service Repair Manual
  • Appendix A: Foldout Drawings
    • Electrical Drawing Designations
    • Hydraulic Schematic (Serial Number Below 313000300)
    • Hydraulic Schematic (Serial Number Above 313000300)
    • Electrical Schematic Sheet 1 of 5 (Serial Number Below 313000300)
    • Electrical Schematic Sheet 2 of 5 (Serial Number Below 313000300)
    • Electrical Schematic Sheet 3 of 5 (Serial Number Below 313000300)
    • Electrical Schematic Sheet 4 of 5 (Serial Number Below 313000300)
    • Electrical Schematic Sheet 5 of 5 (Serial Number Below 313000300)
    • Electrical Schematic Sheet 1 of 5 Serial Number From 313000301 to 313999999)
    • Electrical Schematic Sheet 2 of 5 (Serial Number From 313000301 to 313999999)
    • Electrical Schematic Sheet 3 of 5 (Serial Number From 313000301 to 313999999)
    • Electrical Schematic Sheet 4 of 5 (Serial Number From 313000301 to 313999999)
    • Electrical Schematic Sheet 5 of 5 (Serial Number From 313000301 to 313999999)
    • Electrical Schematic Sheet 1 of 5 (Serial Number Above 314000000)
    • Electrical Schematic Sheet 2 of 5 (Serial Number Above 314000000)
    • Electrical Schematic Sheet 3 of 5 (Serial Number Above 314000000)
    • Electrical Schematic Sheet 4 of 5 (Serial Number Above 314000000)
    • Electrical Schematic Sheet 5 of 5 (Serial Number Above 314000000)
    • Electrical Schematic Operator Cab (Serial Number Below 313000300)
    • Electrical Schematic Operator Cab (Serial Number From 313000301 to 313999999)
    • Electrical Schematic Operator Cab (Serial Number Above 314000000)
    • Platform Wire Harness Drawing (Serial Number Below 310000000)
    • Platform Wire Harness Diagram Sheet 1 of 2 (Serial Number Below 310000000)
    • Platform Wire Harness Diagram Sheet 2 of 2 (Serial Number Below 310000000)
    • Platform Wire Harness Drawing (Serial Number From 310000001 to 313000300)
    • Platform Wire Harness Diagram Sheet 1 of 2 (Serial Number From 310000001 to 313000300)
    • Platform Wire Harness Diagram Sheet 2 of 2 (Serial Number From 310000001 to 313000300)
    • Platform Wire Harness Drawing (Serial Number From 313000301 to 313999999)
    • Platform Wire Harness Diagram Sheet 1 of 2 (Serial Number From 313000301 to 313999999)
    • Platform Wire Harness Diagram Sheet 2 of 2 (Serial Number From 313000301 to 313999999)
    • Platform Wire Harness Drawing (Serial Number Above 314000000)
    • Platform Wire Harness Diagram Sheet 1 of 2 (Serial Number Above 314000000)
    • Platform Wire Harness Diagram Sheet 2 of 2 (Serial Number Above 314000000)
    • Rear Wire Harness Drawing (Serial Number Below 313000300)
    • Rear Wire Harness Diagram (Serial Number Below 313000300)
    • Rear Wire Harness Drawing (Serial Number From 313000301 to 313999999)
    • Rear Wire Harness Diagram (Serial Number From 313000301 to 313999999)
    • Rear Wire Harness Drawing (Serial Number Above 314000000)
    • Rear Wire Harness Diagram (Serial Number Above 314000000)
    • Cab Wire Harness Drawing (Serial Number Below 314999999)
    • Cab Wire Harness Diagram (Serial Number Below 314999999)
    • Cab Wire Harness Drawing (Serial Number Above 315000000)
    • Cab Wire Harness Diagram (Serial Number Above 315000000)

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