Description

Toro Greensmaster 3120 (Model 04355) Service Repair Manual

Type: Greensmaster
Language: English
Format: PDF Download

• Toro Greensmaster 3120 (Model 04355) Service Repair Manual – 341 Pages

Table of Content of the Greensmaster 3120 (Model 04355)

Preface …………………………………………………………………………………………………. 5
Chapter 1: Safety ……………………………………………………………………………….. 1–1
Safety Instructions …………………………………………………………………………… 1–2
Jacking Instructions …………………………………………………………………………. 1–7
Safety and Instructional Decals ………………………………………………………….. 1–8
Chapter 2: Specifications and Maintenance ……………………………………………. 2–1
Specifications ………………………………………………………………………………….. 2–2
Torque Specifications ……………………………………………………………………….. 2–4
Shop Supplies …………………………………………………………………………………. 2–9
Special Tools …………………………………………………………………………………. 2–11
Chapter 3: Engine ………………………………………………………………………………. 3–1
Specifications ………………………………………………………………………………….. 3–2
General Information …………………………………………………………………………. 3–3
Service and Repairs …………………………………………………………………………. 3–4
Chapter 4: Hydraulic System………………………………………………………………… 4–1
Specifications ………………………………………………………………………………….. 4–3
General Information …………………………………………………………………………. 4–4
Hydraulic Schematics ……………………………………………………………………… 4–13
Hydraulic Flow Diagrams …………………………………………………………………. 4–15
Special Tools………………………………………………………………………………….. 4–26
Troubleshooting ……………………………………………………………………………… 4–30
Testing the Hydraulic System……………………………………………………………. 4–35
Adjustments ………………………………………………………………………………….. 4–70
Service and Repairs ……………………………………………………………………….. 4–71
Chapter 5: Electrical System ………………………………………………………………… 5–1
General Information …………………………………………………………………………. 5–2
Special Tools……………………………………………………………………………………. 5–3
Troubleshooting ……………………………………………………………………………….. 5–5
Electrical System Quick Checks………………………………………………………….. 5–8
Testing the Electrical Components …………………………………………………….. 5–11
Service and Repairs ……………………………………………………………………….. 5–30
Chapter 6: Chassis……………………………………………………………………………… 6–1
Specifications ………………………………………………………………………………….. 6–2
General Information …………………………………………………………………………. 6–3
Service and Repairs …………………………………………………………………………. 6–4
Chapter 7: DPA Cutting Units ……………………………………………………………….. 7–1
Specifications ………………………………………………………………………………….. 7–2
General Information …………………………………………………………………………. 7–4
Aftercut Appearance …………………………………………………………………………. 7–5
Adjustments ……………………………………………………………………………………. 7–7
Service and Repairs ……………………………………………………………………….. 7–10
Chapter 8: Belt Driven Groomer (Optional)……………………………………………… 8–1
Specifications ………………………………………………………………………………….. 8–2
General Information …………………………………………………………………………. 8–3
Service and Repairs …………………………………………………………………………. 8–5
Chapter 9: Universal Groomer (Optional) ……………………………………………….. 9–1
Specifications ………………………………………………………………………………….. 9–2
General Information …………………………………………………………………………. 9–3
Service and Repairs …………………………………………………………………………. 9–5
Appendix A …………………………………………………………………………………………A–1
Electrical Drawing Designations…………………………………………………………..A–2
Hydraulic Schematic (machines without backlap) …………………………………..A–3
Hydraulic Schematic (machines with backlap) ……………………………………….A–4
Electrical Schematic (serial numbers below 403410000) …………………………A–5
Electrical Schematic (serial numbers above 403410000) …………………………A–6
Wire Harness Drawing – Main (serial numbers below 403410000)……………..A–7
Wire Harness Diagram – Main (serial numbers below 403410000) …………….A–8
Wire Harness Drawing – Main (serial numbers above 403410000) …………….A–9
Wire Harness Diagram – Main (serial numbers above 403410000) …………..A–10
Wire Harness – Seat…………………………………………………………………………A–11
Wire Harness – Engine ……………………………………………………………………..A–12

The purpose of this publication is to provide the service technician with information for troubleshooting, testing and repair of major systems and components on the Toro Greensmaster 3120 (Model 04355).