Description

TOYOTA 7FGU35, 7FGU45, 7FGU60, 7FGU70, 7FGU80, 7FGKU40 Forklift Repair Manual

Format: PDF
Language: English
Model Covered: 7FGU35, 7FGU45, 7FGU60, 7FGU70, 7FGU80, 7FGKU40

• TOYOTA 7FGU35, 7FGU45, 7FGU60, 7FGU70, 7FGU80, 7FGKU40 Forklift Repair Manual – 598 Pages
• Supplement Manual  – 136 Pages
• Three Way Catalytic System – 102 Pages
• Wiring Diagram – 26 Pages

This manual covers the inspection, adjustment and repair procedures mainly for the overhaul of the engine, chassis and material handling system of the Toyota Forklift 7FGU/7FDU35 – 80 series and 7FGCU35 – 70 series.
This repair manual contains the latest information available. Please under-stand that disagreement can take place between the descriptions in the manual and actual vehicles due to change in design and specifications. Any change or modifications thereafter will be informed by Toyota Industrial Equipment Parts & Service News.
For the service procedures of the mounted engine, read the repair manuals listed below as reference together with this manual.

Table of content of the Repair Service Manual

GENERAL
ENGINE
TORQUE CONVERTER &
TRANSMISSION
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE
REAR AXLE
STEERING
BRAKE
BODY
MATERIAL HANDLING SYSTEM
MAST
CYLINDER
OIL PUMP
OIL CONTROL VALVE
SAS
APPENDIX

Tactful operation
(1) Prepare the mechanic tools, necessary measuring instruments (circuit tester, megger, oil pressure gauge, etc.) and SSTs before starting operation.
(2) Before disconnecting wiring, always check the cable color and wiring state.
(3) When overhauling functional parts, complicated portions or related mechanisms, arrange the parts neatly to prevent confusion.
(4) When disassembling and inspecting such a precision part as the control valve, use clean tools and operate in a clean location.
(5) Follow the described procedures for disassembly, inspection and reassembly.
(6) Replace, gaskets, packings and O-rings with new ones each time they are disassembled.
(7) Use genuine Toyota parts for replacement.
(8) Use specified bolts and nuts. Observe the specified tightening torque at the time of reassembly.
Tighten to the center of the specified tightening torque range. If no tightening torque is specified, tighten the bolt or nut according to the standard tightening torque table.