Toro Reelmaster 5410, 5510, 5610 Service Repair Manual

$34.00

Manual Included:

  • Service Repair Manual: 674 Pages

Specifications:

  • Brand: Toro
  • Model: Reelmaster 5410, 5510, 5610
  • Type: Large Reel Mowers
  • Manuals: Service Repair Manual
  • Publication Numbers: 15216SL
  • Language: English
  • Format: PDF
Category:

Description

Table of Content – Reelmaster 5410, 5510, 5610

  • Title Page
  • Revision History
  • Reader Comments
  • NOTES:
  • Preface
    • Product Variations
    • Service Procedure Icons
  • Table of Contents
  • Chapter 1 : Safety
    • Safety Instructions
      • Supervisor’s Responsibilities
      • Before Operating the Machine
      • While Operating the Machine
      • Maintenance and Service
    • Jacking Instructions
      • Raising the Front of the Machine
      • Raising the Rear of the Machine
    • Safety and Instructional Decals
  • Chapter 2 : Specifications and Maintenance
    • Specifications
      • Decimal and Millimeter Equivalents
      • U.S. to Metric Conversions
    • Torque Specifications
      • Identifying the Fastener
      • Fasteners with a Locking Feature
      • Calculating the Torque Values When Using a Drive-Adapter Wrench
      • Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
      • Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)
      • Other Torque Specifications
      • Conversion Factors
    • Shop Supplies
    • Special Tools
  • Chapter 3 : Kubota Diesel Engine
    • 1 Specifications
      • Kubota Diesel Engine
    • General Information
      • Operator’s Manuals
      • Kubota Workshop Manual
      • Shutting off the Engine (Reelmaster 5610)
    • Adjustments
      • Adjusting the Throttle Control
    • Service and Repairs
      • Air Cleaner Assembly
      • Exhaust System
      • Fuel System
      • Radiator Assembly
      • Engine
  • Kubota Workshop Manual, Diesel Engine, 05-E3B Series
  • Chapter 4 : Yanmar Diesel Engine
    • 1 Specifications
      • Yanmar Diesel Engine
    • General Information
      • Traction Unit Operator’s Manual
      • Yanmar Engine Service and Troubleshooting Manuals
      • Engine Electronic Control Unit (ECU)
      • Yanmar Engine
      • Diesel Particulate Filter (DPF)
      • Shutting Off the Engine (Reelmaster 5610-D)
    • Service and Repairs
      • Air Cleaner System
      • Exhaust System
      • Radiator
      • Fuel System
      • Engine
  • Yanmar TNV (Tier 4) Series Service Repair Manual
  • Yanmar TNV (Tier 4) Series Troubleshooting Manual
  • Chapter 5 : Kubota Gasoline Engine
    • 1 Specifications
      • Kubota Gasoline Engine
    • General Information
      • Traction Unit Operator’s Manual
      • Kubota Workshop and Diagnosis Manuals
      • Kubota Gasoline Engine
      • Engine Electronic Control Unit (ECU)
    • Service and Repairs
      • Air Cleaner Assembly
      • Exhaust System
      • Fuel System
      • Fuel Evaporative Control System
      • Radiator and Oil Cooler Assembly
      • Engine
  • Kubota Workshop Manual, WG1605-G-E3
  • Kubota Diagnosis Manual, ECM System, WG1605-G-E3
  • Chapter 6 : Hydraulic System
    • 1 Specifications
      • Hydraulic System
    • General Information
      • Checking the Hydraulic Fluid
      • Pushing or Towing the Traction Unit
      • Releasing Pressure from the Hydraulic System
      • Traction Circuit Component Failure
      • Hydraulic Hoses
      • Installing the Hydraulic Hose and Tube (O-Ring Face Seal Fitting)
      • Installing the Hydraulic Fittings (SAE Straight Thread O-Ring Fitting into the Component Port)
    • Hydraulic Schematics
    • Hydraulic Flow Diagrams (5410, 5410-D, 5510, 5510-D, 5610)
      • Traction Circuit (5410, 5410-D, 5510, 5510-D, 5610)
      • Mow Circuit (5410, 5410-D, 5510, 5510-D, 5610)
      • Lift Circuit (5410, 5410-D, 5510, 5510-D, 5610)
      • Steering Circuit (5410, 5410-D, 5510, 5510-D, 5610)
    • Hydraulic Flow Diagrams (5610-D)
      • Traction Circuit (5610-D)
      • Mow Circuit (5610-D)
      • Lift Circuit (5610-D)
      • Steering Circuit (5610-D)
    • Special Tools
      • Hydraulic Pressure Testing Kit
      • 15 GPM Hydraulic Tester Kit (Pressure and Flow)
      • 40 GPM Hydraulic Tester (Pressure and Flow)
      • Hydraulic Hose Kit
      • O-Ring Kit
      • Hydraulic Test Fitting Kit
      • High Flow Hydraulic Filter Kit
      • Spindle Plug
      • Wheel Hub Puller
      • Measuring Container
      • Remote Starter Switch
    • Troubleshooting
    • Testing the Hydraulic System
      • Traction Circuit Relief Valve (R3) and (R4) Pressure Test (5410, 5410-G, 5410-D, 5510, 5510-G, 5510-D, 5610)
      • Traction Circuit Charge Pressure Test (5410, 5410-G, 5410-D, 5510, 5510-G, 5510-D, 5610)
      • Gear Pump (P3) Flow Test (Using Tester with Flow Meter and Pressure Gauge) (5410, 5410-G, 5410-D, 5510, 5510-G, 5510-D, 5610)
      • Front Wheel Motor Efficiency Test (5410, 5410-G, 5410-D, 5510, 5510-G, 5510-D, 5610)
      • Piston (Traction) Pump Flow Test (Using Tester with Flow Meter and Pressure Gauge) (5410, 5410-G, 5410-D, 5510, 5510-G, 5510-D, 5610)
      • Relief Valve (R1) and (R2) Pressure Test (Cutting (Mow) Circuit) (5410, 5410-G, 5410-D, 5510, 5510-G, 5510-D, 5610)
      • Gear Pump (P1) and (P2) Flow Test (Using Tester with Flow Meter and Pressure Gauge) (5410, 5410-G, 5410-D, 5510, 5510-G, 5510-D, 5610)
      • Cutting Reel Motor Efficiency Test (Using Tester with Flow Meter and Pressure Gauge) (5410, 5410-G, 5410-D, 5510, 5510-G, 5510-D, 5610)
      • Cutting Reel Motor Cross-Over Relief Pressure Test (5510, 5510-G, 5510-D, 5610)
      • Lift Relief Valve (SVRV) Pressure Test (5410, 5410-G, 5410-D, 5510, 5510-G, 5510-D, 5610)
      • Gear Pump (P4) Flow Test (Using Tester with Flow Meter and Pressure Gauge) (5410, 5410-G, 5410-D, 5510, 5510-G, 5510-D, 5610)
      • Lift Cylinder Internal Leakage Test (5410, 5410-G, 5410-D, 5510, 5510-G, 5510-D, 5610)
      • Steering Relief Valve (R10) Pressure Test (5410, 5410-G, 5410-D, 5510, 5510-G, 5510-D, 5610)
      • Steering Cylinder Internal Leakage Test (5410, 5410-G, 5410-D, 5510, 5510-G, 5510-D, 5610)
      • Testing the Traction Circuit–Charge Pressure (5610-D)
      • Testing the Traction Circuit–Wheel Motor Efficiency (5610-D)
      • Testing the Traction Circuit–Piston Pump, Hydrostat Flow and Relief Pressure (5610-D)
      • Testing the Mow Circuit–Circuit Pressure (5610-D)
      • Testing the Mow Circuit–Reel Motor Efficiency, Case Drain (5610-D)
      • Testing the Mow Circuit–Reel Motor Cross−Over Relief Pressure (5610-D)
      • Testing the Mow Circuit–Relief Valve (RV1) and (RV2) Pressure (5610-D)
      • Testing the Mow Circuit–Gear Pump (P1) and (P2) Flow (5610-D)
      • Testing the Steering Circuit–Steering Control Valve, Relief Valve (R10) Pressure, and Steering Cylinder (5610-D)
      • Testing the Steering Circuit–Gear Pump (P3) Flow (5610-D)
      • Testing the lift Circuit–Relief Valve (SVRV) Pressure (5610-D)
      • Testing the Lift Circuit–Lift Cylinder Internal Leakage (5610-D)
      • Testing the Lift Circuit–Gear Pump (P4) Flow (5610-D)
    • Service and Repairs
      • General Precautions for Removing and Installing the Hydraulic System Components
      • Checking the Hydraulic Lines and Hoses
      • Priming the Hydraulic Pumps
      • Flushing the Hydraulic System
      • Filtering the Closed-Loop Traction Circuit
      • Charging the Hydraulic System
      • Hydraulic Tank
      • Piston (Traction) Pump Control Assembly
      • Hydraulic Pump Driveshaft
      • Hydraulic Pump Assembly
      • Servicing the Piston (Traction) Pump
      • Servicing the Gear Pump
      • Front Wheel Motors
      • Servicing the Front Wheel Motor
      • Rear Wheel Motors (Machine with CrossTrax AWD)
      • Servicing the Rear Wheel Motor (Machine with CrossTrax AWD)
      • CrossTrax™ AWD Control Manifold Assembly
      • Servicing the CrossTrax AWD Control Manifold Assembly
      • Mow Control Manifold Assembly
      • Servicing the Mow Control Manifold Assembly
      • Lift Control Manifold
      • Servicing the Lift Control Manifold
      • Servicing a Control Manifold Cartridge Valve
      • Cutting Reel Motor
      • Servicing the Cutting Reel Motor (Casappa)
      • Servicing the Cutting Reel Motor (Sauer-Danfoss)
      • Lift Cylinder
      • Servicing the Lift Cylinder
      • Steering Control Valve
      • Servicing the Steering Control Valve
      • Steering Cylinder
      • Servicing the Steering Cylinder
      • Oil Cooler (5410, 5510, 5610)
      • Radiator and Oil Cooler Assembly (5410-G, 5410-D, 5510-G, 5510-D, 5610-D)
  • Danfoss LPV Closed Circuit Axial Piston Pump Service Repair Manual
  • Eaton Delta Motors Parts and Repair Manual
  • Parker Torqmotor Service Procedure (TC, TB, TE, TJ, TF, TG, TH, and TL Series)
  • Danfoss Steering Unit Type OSPM Service Repair Manual
  • Chapter 7 : Electrical System
    • General Information
      • Electrical Schematic and Wire Harness Drawings, Diagrams
      • Toro Electronic Controller (TEC)
      • CAN-bus Communications
      • Yanmar Engine Electronic Control Unit (ECU)
      • Yanmar Engine Electrical Components
      • Kubota Gasoline Engine Electronic Control Unit (ECU)
      • Kubota Gasoline Engine Electrical Components
    • Special Tools
      • Multimeter
      • Terminal Protector
      • Battery Hydrometer
      • Dielectric Gel
    • InfoCenter Display
      • Splash Screen
      • Main Information Screen
      • Operator Advisory Screen
      • Main Menu Screen
      • Faults Screen
      • Service Screen
      • Diagnostics Screen
      • Settings Screen
      • About Screen
    • Troubleshooting
      • Operator Advisories
      • Using the InfoCenter Display for Troubleshooting
      • Machine Faults
      • Engine Faults
      • General Run and Transport Problems
    • Electrical System Quick Checks
      • Testing the Battery (Open Circuit Test)
      • Testing the Charging System
      • Testing the Glow Plug System (Machines with Kubota Diesel Engine)
      • Checking the Operation of the Interlock Switches
    • Adjustments
      • Traction Neutral Switch
      • Parking Brake Switch
      • Cutting Unit Down Limit Switch
      • Mow, Transport Switch
    • Testing the Electrical Components
      • Fusible Link Harness (Machines with Kubota or Yanmar Diesel Engine)
      • System Fuses
      • Engine Fuses (Gasoline Engine)
      • Toro Electronic Controller (TEC)
      • Key Switch
      • Reel Engage Switch
      • Engine Speed Switch (If Equipped)
      • Lower, Raise Joystick Switches
      • Headlight Switch
      • Seat Switch
      • Cutting Unit Down Limit Switch
      • Traction Neutral Switch
      • Parking Brake Switch
      • Mow, Transport Switch
      • Backlap Switches
      • Oil Pressure Switch (Machine with Kubota Engine)
      • Relays with 4 Terminals
      • Relays with 5 Terminals (Diesel Engine)
      • Engine Relays with 5 Terminals (Gasoline Engine)
      • Hydraulic Solenoid Valve Coils
      • Temperature Sender (Machine with Kubota Diesel Engine)
      • Engine Run Solenoid (Machine with Kubota Diesel Engine)
      • Fuel Sender (Diesel Engine)
      • Fuel Sender (Gasoline Engine)
      • Fuel Pump (Machine with Yanmar Diesel Engine)
      • Fuel Pump (Machine with Kubota Diesel Engine)
      • Fuel Pump (Machine with Kubota Gasoline Engine)
      • CAN-bus Terminator Resistor
      • Resistor Assembly (Machine with Yanmar Diesel or Kubota Gasoline Engine)
      • Diode Assemblies (Diesel Engine)
    • Service and Repairs
      • Hydraulic Solenoid Valve Coils
      • Backlap Switches
      • Battery Storage
      • Battery Care
      • Servicing the Battery
  • Chapter 8 : Chassis
    • 1 Specifications
      • Chassis
    • General Information
    • Special Tools
      • Wheel Hub Puller
    • Service and Repairs
      • Wheels
      • Steering Column
      • Servicing the Brakes
      • Rear Wheel Bearings (Machines with 2-Wheel Drive)
      • Rear Axle Motor Housings
      • Rear Axle
      • Control Arm
      • Operator Seat
      • Mechanical Seat Suspension
      • Front Lift Arms
      • Rear Lift Arms
      • Hood
  • Chapter 9 : Cutting Unit
    • 1 Specifications
      • Cutting Unit Specifications
    • General Information
    • Special Tools
    • Aftercut Appearance
    • Adjustments
      • Characteristics
      • Adjusting the Reel Bearing (cutting units with painted side plates)
      • Leveling the Rear Roller
    • Service and Repairs
      • Hydraulic Reel Motor
      • Backlapping
      • Bedbar Assembly
      • Bedknife Replacement and Grinding
      • Servicing the Bedbar Adjuster
      • Reel Assembly (cutting units with painted side plates)
      • Reel Assembly Service (cutting units with painted side plates)
      • Reel Assembly (cutting units with aluminum side plates)
      • Reel Assembly Service (cutting units with aluminum side plates)
      • Preparing the Reel for Grinding
      • Front Roller
      • Rear Roller
      • Servicing the Roller
      • Rear Roller Brush – Optional (cutting units with painted side plates)
      • Rear Roller Brush – Optional (cutting units with aluminum side plates)
  • Chapter 10 : Belt Driven Groomer (Optional)
    • General Information
      • Grooming Performance
      • Groomer Reel Mechanical Problems
    • Adjustments
      • Adjusting the Height, Depth of the Groomer
    • Service and Repairs
      • Replacing the Groomer Drive Belt
      • Groomer Plate Assembly
      • Groomer Reel
      • Servicing the Groomer Reel
      • Groomer Pivot Hub
      • Height Adjuster Assembly
      • Servicing the Grooming Brush (Optional)
  • Chapter 11 : Universal Groomer (Optional)
    • General Information
      • Factors Affecting Grooming
    • Troubleshooting
      • Groomer Reel Mechanical Problems
    • Service and Repairs
      • Gear Box Assembly
      • Idler Assembly
      • Groomer Reel
      • Servicing the Groomer Reel
      • Height Adjuster Assembly
      • Servicing the Grooming Brush (Optional)
  • Appendix A: Foldout Drawings
    • Electrical Drawing Designations
    • Hydraulic Schematic-5410, 5410-D
    • Hydraulic Schematic-5510, 5510-D, 5610
    • Hydraulic Schematic-5610-D
    • Electrical Schematic-5410, 5510, 5610 (Models with Kubota Diesel Engine) (Serial Numbers Below 403430000)
    • Electrical Schematic-5410, 5510, 5610 (Models with Kubota Diesel Engine) (Serial Numbers Above 403430000)
    • Electrical Schematic-5410-D, 5510-D, 5610-D (Models with Yanmar Diesel Engine) (Serial Numbers Below 403430000)
    • Electrical Schematic-5410-D, 5510-D, 5610-D (Models with Yanmar Diesel Engine) (Serial Numbers Above 403430000)
    • NO TITLE
    • Electrical Schematic-5410-G, 5510-G (Models with Kubota Gasoline Engine)
    • Wire Harness Drawing-Main (Serial Number Below 403430000)
    • Wire Harness Drawing-Main (Serial Number Below 403430000)
    • Wire Harness Drawing-Main (Serial Numbers 403430001 to 405680000)
    • Wire Harness Drawing-Main (Serial Numbers 403430001 to 405680000)
    • Wire Harness Drawing-Main (Serial Numbers Above 405680001)
    • Wire Harness Drawing-Main (Serial Numbers Above 405680001)
    • Wire Harness Drawing-Seat
    • Wire Harness Drawing-Seat
    • Engine Wire Harness Drawing-5410, 5510, 5610 (Models with Kubota Diesel Engine)
    • Engine Wire Harness Diagram-5410, 5510, 5610 (Models with Kubota Diesel Engine)
    • Engine Wire Harness Drawing-5410-D, 5510-D (Models 03672 and 03687 with Yanmar Diesel Engine)
    • Engine Wire Harness Diagram-5410-D, 5510-D (Models 03672 and 03687 with Yanmar Diesel Engine)
    • Engine Wire Harness Drawing-5410-D, 5510-D, 5610-D (Models 03606, 03607, and 03679)
    • Engine Wire Harness Diagram-5410-D, 5510-D, 5610-D (Models 03606, 03607, and 03679)
    • Engine Wire Harness Drawing-5410-G, 5510-G (Models with Kubota Gasoline Engine)
    • Engine Wire Harness Diagram-5410-G, 5510-G (Models with Kubota Gasoline Engine)

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