Toro Groundsmaster 5900, 5910 (Model 31698, 31600 – Tier 4) Service Repair Manual

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Type: Groundsmaster
Language: English
Format: PDF Download

  • Toro Groundsmaster 5900, 5910 (Model 31698, 31600 – Tier 4) Service Repair Manual – 577 Pages
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Toro Groundsmaster 5900, 5910 (Model 31698, 31600 – Tier 4) Service Repair Manual

Type: Groundsmaster
Language: English
Format: PDF Download

  • Toro Groundsmaster 5900, 5910 (Model 31698, 31600 – Tier 4) Service Repair Manual – 577 Pages

Table of Content of the Groundsmaster 5900, 5910 (Model 31698, 31600 – Tier 4)

Preface …………………………………………………………………………………………………. 5
Chapter 1: Safety ……………………………………………………………………………….. 1โ€“1
Safety Instructions …………………………………………………………………………… 1โ€“2
Safety and Instructional Decals ………………………………………………………….. 1โ€“8
Chapter 2: Specifications and Maintenance ……………………………………………. 2โ€“1
Specifications ………………………………………………………………………………….. 2โ€“2
Torque Specifications ……………………………………………………………………….. 2โ€“7
Shop Supplies ……………………………………………………………………………….. 2โ€“13
Special Tools …………………………………………………………………………………. 2โ€“15
Chapter 3: Troubleshooting ………………………………………………………………….. 3โ€“1
GEARS โ€“ The Systematic Approach to Defining, Diagnosing and Solving
Problems ………………………………………………………………………………………… 3โ€“2
General Hydraulic System Problems …………………………………………………… 3โ€“3
Traction Circuit Problems…………………………………………………………………… 3โ€“4
PTO Problems …………………………………………………………………………………. 3โ€“6
Lift/Lower Circuit Problems ………………………………………………………………… 3โ€“7
Steering Circuit Problems ………………………………………………………………….. 3โ€“8
Starting Problems …………………………………………………………………………….. 3โ€“9
General Run and Transport Problems………………………………………………… 3โ€“11
Cutting Deck (PTO) Operating Problems ……………………………………………. 3โ€“12
Cutting Deck Lift/Lower Problems ……………………………………………………… 3โ€“14
Operator Advisories ………………………………………………………………………… 3โ€“16
Using the InfoCenter Display for Troubleshooting ………………………………… 3โ€“21
Machine Faults ………………………………………………………………………………. 3โ€“23
Engine Faults…………………………………………………………………………………. 3โ€“27
Factors That Can Affect Quality of Cut and Clipping Dispersion………………. 3โ€“29
Chapter 4: Yanmar Diesel Engine………………………………………………………….. 4โ€“1
General Information …………………………………………………………………………. 4โ€“2
Service and Repairs ……………………………………………………………………….. 4โ€“11
Chapter 5: Hydraulic System………………………………………………………………… 5โ€“1
General Information …………………………………………………………………………. 5โ€“3
Hydraulic Schematic ……………………………………………………………………….. 5โ€“12
Hydraulic Flow Diagrams …………………………………………………………………. 5โ€“13
Testing ………………………………………………………………………………………….. 5โ€“36
Adjustments ………………………………………………………………………………….. 5โ€“72
Service and Repairs ……………………………………………………………………….. 5โ€“73
Chapter 6: Electrical System ………………………………………………………………… 6โ€“1
General Information …………………………………………………………………………. 6โ€“3
Electrical System Operation……………………………………………………………….. 6โ€“7
InfoCenter Display ……………………………………………………………………………. 6โ€“9
Adjustments…………………………………………………………………………………… 6โ€“46
Component Testing…………………………………………………………………………. 6โ€“53
Service and Repairs ……………………………………………………………………… 6โ€“138
Chapter 7: Chassis……………………………………………………………………………… 7โ€“1
General Information …………………………………………………………………………. 7โ€“2
Service and Repairs …………………………………………………………………………. 7โ€“3
Chapter 8: Cutting Decks …………………………………………………………………….. 8โ€“1
General Information …………………………………………………………………………. 8โ€“2
Service and Repairs …………………………………………………………………………. 8โ€“3
Chapter 9: Operator Cab …………………………………………………………………….. 9โ€“1
General Information …………………………………………………………………………. 9โ€“2
Service and Repairs …………………………………………………………………………. 9โ€“4
Appendix A …………………………………………………………………………………………Aโ€“1
Electrical Drawing Designations…………………………………………………………..Aโ€“3
Hydraulic Schematic …………………………………………………………………………Aโ€“5
Electrical Schematic …………….Aโ€“6

The purpose of this publication is to provide the service technician with information for troubleshooting, testing and repair of major systems and components on the Groundsmaster 5900 and 5910.

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