Toro Greensmaster Triflex Hybrid 3320, 3420 (Models 04530, 04540) Service Repair Manual

Description

Table of Content – Greensmaster Triflex Hybrid 3320, 3420 (Models 04530, 04540)

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 – Safety
• Table of Contents
• General Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Jacking Instructions
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Table of Contents
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• Fastener Identification
• Using a Torque Wrench with an Offset Wrench
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• 3 – Gasoline Engine
• Table of Contents
• Specifications
• General Information
• Operator's Manual
• Fuel Evaporative Control System
• Adjustments
• Choke Cable Adjustment
• Throttle Cable Adjustment
• Service and Repairs
• Fuel Evaporative Control System (Serial Number Below 312000000)
• Fuel Evaporative Control System (Serial Number Above 312000000)
• Fuel Tank
• Engine
• BRIGGS & STRATTON VANGUARD V−TWIN OHVREPAIR MANUAL
• 4 – Diesel Engine
• Table of Contents
• Specifications
• General Information
• Operator's Manual
• Adjustments
• Adjust Throttle Control
• Service and Repairs
• Air Cleaner Assembly
• Exhaust System
• Fuel Tank
• Radiator
• Starter Motor
• Engine
• KUBOTA WORKSHOP MANUAL, DIESEL ENGINE,SM−E3B SERIES
• 5 – Hydraulic System
• Table of Contents
• Specifications
• General Information
• Operator's Manuals
• Check Hydraulic Fluid Level
• Pushing Traction Unit
• Relieving Hydraulic System Pressure
• Opening Electrical Circuit to Cutting Units
• Traction Circuit Component Failure
• Hydraulic Hoses
• Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
• Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
• Hydraulic Schematic
• Hydraulic Flow Diagrams
• Traction Circuit
• Lower Cutting Units
• Raise Cutting Units
• Right and Left Turn
• Special Tools
• Hydraulic Pressure Test Kit
• Hydraulic Tester (Pressure and Flow)
• 40 GPM Hydraulic Tester (Pressure and Flow)
• Hydraulic Hose Kit
• O-ring Kit
• High Flow Hydraulic Filter Kit
• Hydraulic Test Fitting Kit
• Measuring Container
• Wheel Hub Puller
• Troubleshooting
• Testing
• Charge Relief Valve Pressure Test (Using Pressure Gauge)
• Piston (Traction) Pump Flow Test (Using Tester with Flowmeter and Pressure Gauge)
• Wheel Motor Efficiency Test (Using Tester with Flowmeter and Pressure Gauge)
• Steering, Lift Relief Valve Pressure Test (Using Pressure Gauge)
• Lower Cutting Units Relief Valve (RV) Pressure Test (Using Pressure Gauge)
• Steering, Lift Circuit Gear Pump Flow Test (Using Tester with Flowmeter and Pressure Gauge)
• Power Steering Valve Test
• Adjustments
• Adjust Manifold Relief Valves
• Adjust Traction Control Assembly
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Flush Hydraulic System
• Filtering Closed-Loop Traction Circuit
• Hydraulic System Start-up
• Gear Pump
• Gear Pump Service
• Piston (Traction) Pump Neutral Assembly
• Piston (Traction) Pump
• Piston (Traction) Pump Service
• Piston Pump Crush Ring Replacement
• Front Wheel Motors
• Rear Wheel Motor (Optional 3WD)
• Wheel Motor Service
• Lift Cylinders
• Lift Cylinder Service
• Lift Control Manifold
• Lift Control Manifold Service
• Control Manifold Cartridge Valve Service
• Power Steering Valve
• Power Steering Valve Service
• Steering Cylinder
• Steering Cylinder Service
• Hydraulic Reservoir
• Leak Detector Tank (Machines Equipped with Optional Turf GuardianTM Leak Detector System)
• Leak Detector Solenoid Valve Assembly (Machines Equipped with Optional Turf GuardianTM Leak Detector System)
• EATON, MEDIUM DUTY PISTON PUMP, REPAIRINFORMATION
• PARKER TORQMOTORTM SERVICE PROCEDURE(TC, TB, TE, TJ, TF, TG, TH AND TL SERIES)
• DANFOSS STEERING UNIT TYPE OSPM SERVICEMANUAL
• 6 – Electrical System
• Table of Contents
• General Information
• Operator's Manual
• Toro Electronic Controller (TEC)
• CAN-bus Communications
• Opening Electrical Circuit to Cutting Units
• Electrical Drawings
• Electrical System Operation
• 12 Volt DC System Operation
• Electric Reel Drive System (48 Volt DC) Operation
• Turf GuardianTM Leak Detector System Operation (Optional Kit)
• Before Start‐Up (Cold Oil)
• Normal Operation (Warm Oil)
• Leak Alert!
• Special Tools
• Multimeter
• Hand Held Diagnostic Display
• Battery Terminal Protector
• Dielectric Lubricant, Sealant
• Battery Hydrometer
• Generator Rotor Tool Set
• Cutting Reel Motor Rotor Tool Set
• InfoCenter Display (Serial Number Above 312000000)
• Splash Screen
• Main Information Screen
• Main Menu Screen
• Faults Screen
• Service Screen
• Diagnostics Screen
• About Screen
• Settings Screen
• Troubleshooting
• Diagnostic Light (Serial Number Below 312000000)
• Fault Codes
• Hand Held Diagnostic Display
• Electrical System Quick Checks
• 12 Volt Battery Test
• Engine Charging System Test
• Glow Plug System Test (Greensmaster 3420)
• Adjustments
• Parking Brake Switch
• Neutral and Mow Switches
• Component Testing
• Ignition Switch (Serial Number Below 312000000)
• Ignition Switch (Serial Number Above 312000000)
• Engine Oil Pressure Indicator Light (Greensmaster 3320 with Serial Number Below 312000000)
• Indicator Lights (Greensmaster 3420 with Serial Number Below 312000000)
• Fuse Block (Greensmaster 3320)
• Fuse Block (Greensmaster 3420 with Serial Number Below 312000000)
• Fuse Block (Greensmaster 3420 with Serial Number Above 312000000)
• Electric Reel Drive System (48 Volt DC) Fuses
• Fusible Links
• Hour Meter
• Seat Switch
• Neutral and Mow Switches
• Parking Brake Switch
• Joystick Raise and Lower Switches
• Backlap Switch
• Electric Reel Contactor
• Reel Speed Potentiometer (Serial Number Below 312000000)
• Toro Electronic Controller (TEC)
• Hydraulic Solenoid Valve Coils
• Main Power, Electric Cutting Reels Enable, Charge Circuit (Greensmaster 3320), Glow (Greensmaster 3420) and Fan (Greensmas…
• Kill (Greensmaster 3320) and Start (Greensmaster 3420) Relays
• CAN-bus Termination Resistors
• Electric Reel Circuit Protection Diode
• Location ID Module
• Cutting Reel Motors
• Starter Solenoid (Greensmaster 3320)
• Fuel Pump (Greensmaster 3420)
• Fuel Solenoid (Greensmaster 3420)
• Temperature Sender (Greensmaster 3420)
• Diode Assembly (Greensmaster 3420)
• Turf GuardianTM Leak Detector Oil Level Sensor (If Equipped)
• Turf GuardianTM Leak Detector Alarm (If Equipped)
• Service and Repairs
• Verify Interlock System Operation
• 12 Volt Battery Care
• 12 Volt Battery Storage
• 12 Volt Battery Service
• Electric Reel Drive System (48 Volt DC) Battery Pack Service
• Generator Drive Belt (Greensmaster 3320)
• Generator Drive Belt (Greensmaster 3420)
• Generator Assembly (Greensmaster 3320)
• Generator Assembly (Greensmaster 3420)
• Generator Assembly Service
• Cutting Reel Motor
• Cutting Reel Motor Service
• 7 – Chassis
• Table of Contents
• Specifications
• General Information
• Operator's Manuals
• Opening Electrical Circuit to Cutting Units
• Special Tools
• Wheel Hub Puller
• Grease Fitting
• Adjustments
• Parking Brake Adjustment
• Service and Repairs
• Wheels
• Brake Service
• Brake Cables
• Rear Wheel Spindle Assembly
• Rear Steering Fork
• Control Console
• Tank Mount Plate Assembly
• Cutting Unit Suspension Crossarm Assembly
• Cutting Unit Suspension Assembly
• Cutting Unit Suspension Service
• Frame Assembly
• 8 – DPA Cutting Units
• Table of Contents
• Specifications
• General Information
• Cutting Unit Operator's Manual
• Supporting Cutting Unit when Servicing
• Opening Electrical Circuit to Cutting Units
• Special Tools
• Gauge Bar Assembly
• Bedknife Screw Tool
• Long Handle Brush Assembly
• Roller Bearing Installation Tools
• Diameter, Circumference Measuring Tape
• Turf Evaluator Tool
• Factors That Can Affect Cutting Performance
• Set Up and Adjustments
• Characteristics
• Leveling Rear Roller
• Service and Repairs
• Backlapping
• Bedbar Assembly
• Bedbar Adjuster Service
• Bedknife Replacement and Grinding
• Cutting Reel Assembly Removal and Installation
• Cutting Reel Assembly Service
• Preparing Reel for Grinding
• Reel Motor Adapter
• Front Roller
• Rear Roller
• Roller Service
• Rear Roller Brush (Optional)
• 9 – Groomer
• Table of Contents
• Specifications
• General Information
• Installation Instructions
• Opening Electrical Circuit to Cutting Units
• Troubleshooting
• Factors Affecting Grooming
• Grooming Reel Mechanical Problems
• Adjustments
• Height, Depth of Groomer Adjustment
• Service and Repairs
• Groomer Belt Replacement (Forward Rotating Groomer Drive)
• Groomer Cover (Counter Rotating Groomer Drive)
• Grooming Reel (Forward Rotating Groomer Drive)
• Grooming Reel (Counter Rotating Groomer Drive)
• Grooming Reel Service
• Grooming Reel Bearing Replacement
• Idler Assembly (Forward Rotating Groomer Drive)
• Idler Assembly (Counter Rotating Groomer Drive)
• Lift Arm Assembly
• Groomer Brush
• 10 – Universal Groomer (Optional)
• Specifications
• Universal Groomer
• General Information
• Installation Instructions
• Grooming Performance
• Troubleshooting
• Service and Repairs
• The Gear Box Assembly
• The Idler Assembly
• The Groomer Reel
• The Height Adjuster Assembly
• The Grooming Brush (Optional)
• 11 – Foldout Drawings
• Table of Contents
• Hydraulic Schematic
• Electrical Schematic GR3320
• Electrical Schematic GR3320
• Greensmaster 3320Electrical Schematic(Serial Numbers 314000001 to 316000000)
• Greensmaster 3320Electrical Schematic(Serial Numbers 316000001 to 403410000)
• Greensmaster 3320Electrical Schematic(Serial Numbers above 403410001)
• Electrical Schematic GR3420
• Electrical Schematic GR3420
• Greensmaster 3420Electrical Schematic(Serial Numbers 314003001 to 316000000)
• Greensmaster 3420Electrical Schematic(Serial Numbers 316000001 to 403420000)
• Greensmaster 3420Electrical Schematic(Serial Numbers above 403420001)
• E−Reels Electrical Schematic
• E−Reels Electrical Schematic
• Wire Harness Drawing GR3320
• Wire Harness Diagram GR3320
• Wire Harness Drawing GR3320
• Wire Harness Diagram GR3320
• Wire Harness DrawingGreensmaster 3320(Serial Numbers 316000001 to 403410000)
• Wire Harness DrawingGreensmaster 3320(Serial Numbers 316000001 to 403410000)
• Wire Harness DrawingGreensmaster 3320(Serial Numbers 403410001 to 406000000)
• Wire Harness DiagramGreensmaster 3320(Serial Numbers 403410001 to 406000000)
• Wire Harness DrawingGreensmaster 3320(Serial Numbers above 406000001)
• Wire Harness DiagramGreensmaster 3320(Serial Numbers above 406000001)
• Wire Harness Drawing GR3420
• Wire Harness Diagram GR3420
• Wire Harness Drawing GR3420
• Wire Harness Diagram GR3420
• Wire Harness DrawingGreensmaster 3420(Serial Numbers 314000001 to 316000000)
• Wire Harness DiagramGreensmaster 3420(Serial Numbers 314000001 to 316000000)
• Wire Harness DrawingGreensmaster 3420(Serial Numbers 316000001 to 316000500)
• Wire Harness DiagramGreensmaster 3420(Serial Numbers 316000001 to 316000500)
• Wire Harness DrawingGreensmaster 3420(Serial Numbers 316000501 to 403420000)
• Wire Harness DiagramGreensmaster 3420(Serial Numbers 316000501 to 403420000)
• Wire Harness DrawingGreensmaster 3420(Serial Numbers 403420000 to 405700000)
• Wire Harness DiagramGreensmaster 3420(Serial Numbers 403420000 to 405700000)
• Wire Harness DrawingGreensmaster 3420(Serial Numbers above 405700001)
• Wire Harness DiagramGreensmaster 3420(Serial Numbers above 405700001)
• E−Reels Wire Harness Drawing
• E−Reels Wire Harness Diagram
• E−Reels Wire Harness Drawing
• E−Reels Wire Harness Diagram
• E−Reels Wire Harness Drawing
• E−Reels Wire Harness Diagram