Description

Toro Greensmaster eFlex 1800, 2100, 2120 (Model 04042, 04043, 04046) Service Repair Manual

Type: Greensmaster
(Model 04042—Serial No. 312000001 and Up)
(Model 04043—Serial No. 312000001 and Up)
(Model 04046—Serial No. 400000000 and Up)
(Model 04049—Serial No. 400000000 and Up)
Language: English
Format: PDF Download

• Toro Greensmaster eFlex 1800, 2100, 2120 (Model 04042, 04043, 04046) Service Repair Manual – 320 Pages

Table of Content of the Greensmaster eFlex 1800/2100/2120 (Model 04042, 04043, 04046)

Preface …………………………………………………………………………………………………. 5
Chapter 1: Safety ……………………………………………………………………………….. 1–1
Safety Instructions …………………………………………………………………………… 1–2
Safety and Instructional Decals ………………………………………………………….. 1–7
Chapter 2: Specifications and Maintenance ……………………………………………. 2–1
Specifications ………………………………………………………………………………….. 2–2
Torque Specifications ……………………………………………………………………….. 2–7
Shop Supplies ……………………………………………………………………………….. 2–12
Special Tools …………………………………………………………………………………. 2–14
Chapter 3: Troubleshooting ………………………………………………………………….. 3–1
GEARS – The Systematic Approach to Defining, Diagnosing and Solving
Problems ………………………………………………………………………………………… 3–2
Electrical System: Troubleshooting …………………………………………………….. 3–3
Factors That Can Affect Quality of Cut …………………………………………………. 3–6
Factors Affecting Grooming ……………………………………………………………….. 3–7
Grooming Reel Mechanical Problems………………………………………………….. 3–8
Chapter 4: Traction and Reel Drive System …………………………………………….. 4–1
General Information …………………………………………………………………………. 4–2
Special Tools……………………………………………………………………………………. 4–7
Adjustments ………………………………………………………………………………….. 4–10
Service and Repairs ……………………………………………………………………….. 4–14
Chapter 5: Electrical System ………………………………………………………………… 5–1
General Information …………………………………………………………………………. 5–3
Electrical System Operation……………………………………………………………….. 5–8
Lithium Battery Pack Charger Operation (for Models 04042, 04043 and
04046) ………………………………………………………………………………………….. 5–10
Special Tools………………………………………………………………………………….. 5–16
InfoCenter Display ………………………………………………………………………….. 5–19
Adjustments…………………………………………………………………………………… 5–33
Testing the Electrical Components …………………………………………………….. 5–39
Service and Repairs ……………………………………………………………………….. 5–69
Chapter 6: Chassis and Controls…………………………………………………………… 6–1
General Information …………………………………………………………………………. 6–2
Service and Repairs …………………………………………………………………………. 6–4
Chapter 7: Cutting Unit ………………………………………………………………………… 7–1
General Information …………………………………………………………………………. 7–2
Adjustments ……………………………………………………………………………………. 7–6
Service and Repairs …………………………………………………………………………. 7–8
Chapter 8: Belt Driven Groomer ……………………………………………………………. 8–1
General Information …………………………………………………………………………. 8–2
Adjustments…………………………………………………………………………………….. 8–4
Service and Repairs …………………………………………………………………………. 8–6
Chapter 9: Universal Groomer (Optional) ……………………………………………….. 9–1
General Information …………………………………………………………………………. 9–2
Service and Repairs …………………………………………………………………………. 9–4
Appendix A …………………………………………………………………………………………A–1
Electrical Drawing Designations…………………………………………………………..A–2
Electrical Schematic-1800/2100, and 2120 (for Models 04042, 04043, and
04046) …………………………………………………………………………………………….A–3
Electrical Schematic-1800/2100, and 2120 (for Models 04042, 04043,
04046 and 04049 fitted with 04069) ……………………………………………………..A–4
Wire Harness Drawing-Main-1800/2100 (for Models 04042 and 04043) …………………………………………………………………………………………….A–5
Wire Harness Diagram-Main-1800/2100 (for Models 04042 and 04043) …………………………………………………………………………………………….A–6
Wire Harness Drawing-Main-2120 (for Model 04046) ……………………………..A–7
Wire Harness Diagram-Main-2120 (for Model 04046) ……………………………..A–8
Wire Harness Drawing-Main-1800/2100 and 2120 (for Models 04042,
04043, 04046 and 04049 fitted with 04069) …………………………………………..A–9
Wire Harness Drawing-Main-1800/2100 and 2120 (for Models 04042,
04043, 04046 and 04049 fitted with 04069) …………………………………………A–10
Wire Harness-Li Battery-1800/2100, and 2120 (for Model 04042, 04043
and 04046)……………………………………………………………………………………..A–11
Wire Harness-Li Diagnostic-1800/2100, and 2120 (for Model 04042,
04043 and 04046)……………………………………………………………………………A–12
Wire Harness-Li Adapater-1800/2100, and 2120 (for Model 04042, 04043
and 04046)……………………………………………………………………………………..A–13

The purpose of this publication is to provide the service technician with information for troubleshooting, testing and repair of major systems and components on the Toro Greensmaster eFlex 1800, 2100, 2120 (Model 04042, 04043, 04046).