Description

Toro Greensmaster e1021 Service Repair Manual

Type: Greensmaster
Language: English
Format: PDF Download

• Toro Greensmaster e1021 Service Repair Manual – 228 Pages

Table of Content of the Greensmaster e1021

Preface …………………………………………………………………………………………………. 7
Chapter 1: Safety ……………………………………………………………………………….. 1–1
Safety Instructions …………………………………………………………………………… 1–2
Safety and Instructional Decals ………………………………………………………….. 1–5
Chapter 2: Specifications and Maintenance ……………………………………………. 2–1
Specifications ………………………………………………………………………………….. 2–2
Torque Specifications ……………………………………………………………………….. 2–5
Shop Supplies ……………………………………………………………………………….. 2–11
Special Tools …………………………………………………………………………………. 2–13
Chapter 3: Troubleshooting ………………………………………………………………….. 3–1
GEARS – The Systematic Approach to Defining, Diagnosing and Solving
Problems ………………………………………………………………………………………… 3–2
Operator Advisories ………………………………………………………………………….. 3–3
Machine Faults ………………………………………………………………………………… 3–5
Battery Charger Error and Fault Codes ………………………………………………… 3–8
Electrical System Problems ……………………………………………………………….. 3–9
Aftercut Appearance ……………………………………………………………………….. 3–11
Factors Affecting Grooming ……………………………………………………………… 3–12
Grooming Reel Mechanical Problems………………………………………………… 3–13
Chapter 4: Traction and Reel Drive Systems …………………………………………… 4–1
General Information …………………………………………………………………………. 4–2
Adjustments ……………………………………………………………………………………. 4–3
Service and Repairs …………………………………………………………………………. 4–5
Chapter 5: Electrical System ………………………………………………………………… 5–1
General Information …………………………………………………………………………. 5–2
Electrical System Operation……………………………………………………………….. 5–4
Adjustments…………………………………………………………………………………… 5–20
Testing the Electrical Components …………………………………………………….. 5–21
Service and Repairs ……………………………………………………………………….. 5–41
Chapter 6: Controls, Wheels, and Accessories ……………………………………….. 6–1
General Information …………………………………………………………………………. 6–2
Adjustments ……………………………………………………………………………………. 6–3
Service and Repairs …………………………………………………………………………. 6–4
Chapter 7: DPA Cutting Units ……………………………………………………………….. 7–1
General Information …………………………………………………………………………. 7–2
Adjustments ……………………………………………………………………………………. 7–4
Service and Repairs …………………………………………………………………………. 7–6
Chapter 8: Universal Groomer (Optional) ……………………………………………….. 8–1
General Information …………………………………………………………………………. 8–2
Service and Repairs …………………………………………………………………………. 8–3
Appendix A …………………………………………………………………………………………A–1
Electrical Drawing Designations…………………………………………………………..A–2
Electrical Schematic ………………………………………………………………………….A–3
Wire Harness Drawing ……………………………………………………………………….A–4
Wire Harness Drawing ……………………………………………………………………….A–5

The purpose of this publication is to provide the service technician with information for troubleshooting, testing and repair of major systems and components on the Toro Greensmaster e1021.