Description

Toro Greensmaster 3360, 3370 eTriFlex (Models 04580, 04590) Service Repair Manual

Type: Greensmaster
Language: English
Format: PDF Download

• Toro Greensmaster 3360, 3370 eTriFlex (Models 04580, 04590) Service Repair Manual – 378 Pages

Table of Content of the Greensmaster 3360, 3370 eTriFlex (Models 04580, 04590)

Preface …………………………………………………………………………………………………. 5
Chapter 1: Safety ……………………………………………………………………………….. 1–1
Safety Instructions …………………………………………………………………………… 1–2
Jacking Instructions …………………………………………………………………………. 1–6
Safety and Instructional Decals ………………………………………………………….. 1–7
Chapter 2: Specifications and Maintenance ……………………………………………. 2–1
Specifications ………………………………………………………………………………….. 2–2
Torque Specifications ……………………………………………………………………….. 2–5
Shop Supplies ……………………………………………………………………………….. 2–12
Special Tools …………………………………………………………………………………. 2–14
Chapter 3: Troubleshooting ………………………………………………………………….. 3–1
GEARS – The Systematic Approach to Defining, Diagnosing and Solving
Problems ………………………………………………………………………………………… 3–2
Operator Advisories ………………………………………………………………………….. 3–3
Dialogue Messages ………………………………………………………………………….. 3–5
Machine Faults ………………………………………………………………………………… 3–7
Using the InfoCenter Display for Troubleshooting ………………………………… 3–42
Troubleshooting General Operation Problems …………………………………….. 3–44
Greensmaster 3360 (Model 04580) …………………………………………………… 3–45
Greensmaster 3370 (Model 04590) …………………………………………………… 3–46
Troubleshooting a Lithium-Ion Battery-Related Fault (Model
04590) ………………………………………………………………………………………….. 3–49
Aftercut Appearance ……………………………………………………………………….. 3–50
Grooming Performance …………………………………………………………………… 3–52
Universal Groomer Problems (Optional) …………………………………………….. 3–53
Battery Charger Error and Fault Codes (Model 04590)………………………….. 3–54
Chapter 4: Engine (Model 04580)………………………………………………………….. 4–1
General Information …………………………………………………………………………. 4–2
Service and Repairs …………………………………………………………………………. 4–3
Chapter 5: Electrical System ………………………………………………………………… 5–1
General Information …………………………………………………………………………. 5–3
Electrical System Operation……………………………………………………………….. 5–4
Electrical System Quick Checks………………………………………………………… 5–18
Adjustments…………………………………………………………………………………… 5–20
Testing the Electrical Components …………………………………………………….. 5–23
Lead Acid Batteries (Model 04580) ………………………………………………….. 5–104
Lithium-Ion Batteries (Model 04590) ………………………………………………… 5–111
Service and Repairs ……………………………………………………………………… 5–121
Chapter 6: Chassis……………………………………………………………………………… 6–1
General Information …………………………………………………………………………. 6–2
Adjustments ……………………………………………………………………………………. 6–3
Service and Repairs …………………………………………………………………………. 6–9
Chapter 7: DPA Cutting Units ……………………………………………………………….. 7–1
General Information …………………………………………………………………………. 7–2
Adjustments ……………………………………………………………………………………. 7–3
Service and Repairs …………………………………………………………………………. 7–6
Chapter 8: Universal Groomer (Optional) ……………………………………………….. 8–1
General Information …………………………………………………………………………. 8–2
Service and Repairs …………………………………………………………………………. 8–3
Appendix A …………………………………………………………………………………………A–1
Electrical Drawing Designations…………………………………………………………..A–2
Electrical Schematic – 3360………………………………………………………………..A–3
Electrical Schematic – 3370………………………………………………………………..A–4
Electrical Schematic – 3370 (continued) ……………………………………………….A–5
Wire Harness Drawing – 3360 (Serial number below 409000000) ……………..A–6
Wire Harness Diagram – 3360 (Serial number below 409000000)……………..A–7
Wire Harness Diagram – 3360 (Serial number below 409000000)
(continued)……………………………………………………………………………………….A–8
Wire Harness Drawing – 3360 (Serial number above 409000000)……………..A–9
Wire Harness Diagram – 3360 (Serial number above 409000000) …………..A–10
Wire Harness Diagram – 3360 (Serial number above 409000000)
(continued)……………………………………………………………………………………..A–11
……………………………………………………………………………………………………..A–12
Wire Harness Drawing – 3370……………………………………………………………A–13
Wire Harness Diagram – 3370 …………………………………………………………..A–14
Wire Harness Diagram – 3370 …………………………………………………………..A–15

The purpose of this publication is to provide the service technician with information for troubleshooting, testing and repair of major systems and components on the Toro Greensmaster 3360, 3370 eTriFlex (Models 04580, 04590).