Toro Greensmaster 3250-D (Model 04384) Service Repair Manual

Description

Table of Content – Greensmaster 3250-D (Model 04384)

• Title Page
• Revision History
• Reader Comments
• Preface
• Table Of Contents
• 1 – Safety
• Safety Instructions
• Before Operating
• While Operating
• Maintenance and Service
• Safety and Instruction Decals
• 2 – Product Records and Maintenance
• Product Records
• Maintenance
• Equivalents and Conversions
• Torque Specifications
• Fastener Identification
• Using a Torque Wrench with an Offset Wrench
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
• Standard Torque for Dry, Zinc Plated and Steel Fasteners (Metric Fasteners)
• Other Torque Specifications
• Conversion Factors
• 3 – Diesel Engine
• Specifications
• General Information
• Operator's Manual
• Fuel Shut-off Valve
• Adjustments
• Adjust Throttle Control
• Service and Repairs
• Air Cleaner
• Exhaust System
• Radiator
• Fuel Tank
• Engine
• Engine Bell Housing
• 4 – Hydraulic System
• Specifications
• General Information
• Operator's Manual
• Check Hydraulic System Fluid
• Towing Traction Unit
• Hydraulic Hoses
• Hydraulic Hose and Tube Installation (O-Ring Face Seal Fitting)
• Hydraulic Fitting Installation (SAE Straight Thread O-Ring Fitting into Component Port)
• Hydraulic Schematic
• Hydraulic Flow Diagrams
• Traction Circuits
• Raise and Lower Cutting Units
• Mow and Backlap
• Right and Left Turn
• Special Tools
• Hydraulic Pressure Test Kit
• Hydraulic Tester (Pressure and Flow)
• O-ring Kit
• High Flow Hydraulic Filter Kit
• Hydraulic Hose Kit
• Hydraulic Test Fitting Kit
• Measuring Container
• Wheel Hub Puller
• Troubleshooting
• General Hydraulic System Problems
• Traction Circuit Problems
• Mow Circuit Problems
• Lift, Lower Circuit Problems
• Steering Circuit Problems
• Testing
• Charge Relief Valve Pressure Test (Using Pressure Gauge)
• Wheel Motor Efficiency Test (Using Tester with Flowmeter and Pressure Gauge)
• Piston (Traction) Pump Flow Test (Using Tester with Flowmeter and Pressure Gauge)
• Gear Pump (Rear Section) Flow Test (Using Tester with Flowmeter and Pressure Gauge)
• Implement Relief Valve Pressure Test (Using Pressure Gauge)
• Lower Cutting Units Relief Valve (R2) Pressure Test (Using Tester with Flowmeter and Pressure Gauge)
• Gear Pump (Front Section) Flow Test (Using Tester with Flowmeter and Pressure Gauge)
• Mow Circuit Relief Valve (S1R1) Pressure Test (Using Tester with Flowmeter and Pressure Gauge)
• Reel Motor Case Drain Flow Test (Using Tester with Flowmeter and Pressure Gauge)
• Steering Valve Test
• Adjustments
• Adjust Manifold Relief Valve (R2)
• Service and Repairs
• General Precautions for Removing and Installing Hydraulic System Components
• Flush Hydraulic System
• Filtering Closed-Loop Traction Circuit
• Hydraulic System Start-up
• Gear Pump
• Gear Pump Service
• Piston (Traction) Pump Neutral Assembly
• Piston (Traction) Pump
• Piston (Traction) Pump Service
• Piston Pump Crush Ring Replacement
• Front Wheel Motors
• Rear Wheel Motor (If Equipped with 3WD)
• Wheel Motor Service
• Cutting Reel Motors
• Reel Motor Service
• Oil Cooler (If Equipped)
• Lift Cylinders
• Lift Cylinder Service
• Hydraulic Manifold
• Hydraulic Manifold Service
• Steering Valve
• Steering Valve Service
• Steering Cylinder
• Steering Cylinder Service
• Hydraulic Reservoir
• Turf GuardianTM Leak Detector System (If Equipped)
• 5 – Electrical System
• General Information
• Operator's Manual
• Electrical Drawings
• Special Tools
• Multimeter
• Skin-Over Grease
• Battery Terminal Protector
• Dielectric Gel
• Battery Hydrometer
• Troubleshooting
• Starting Problems
• General Run and Transport Problems
• Cutting Unit Operating Problems
• Electrical System Quick Checks
• Battery Test
• Charging System Test
• Glow Plug System Test
• Component Testing
• Ignition Switch
• Fuse Block
• Hour Meter
• Warning Light Cluster
• Seat Switch
• Lower Reels Time Delay
• Diode Circuit Boards
• Solenoid Valve Coils
• Neutral and Mow Sensors
• Parking Brake Sensor
• Backlap Switch
• Joystick Raise and Lower Switches
• Safety Relays
• Glow Relay
• Fusible Links
• Glow Controller
• High Temperature Shutdown Switch
• Oil Pressure Switch
• Fuel Pump
• Fuel Solenoid
• Turf GuardianTM Leak Detector System (If Equipped)
• Service and Repairs
• Verify Interlock System Operation
• Battery Storage
• Battery Care
• Battery Service
• 6 – Chassis
• Specifications
• General Information
• Operator's Manual
• Special Tools
• Wheel Hub Puller
• Service and Repairs
• Front Wheel and Brakes
• Rear Wheel (2WD)
• Rear Wheel (If Equipped with 3WD)
• Rear Wheel Hub and Motor Assembly (If Equipped with 3WD)
• Rear Castor Fork
• Front Lift Arms
• Center Lift Arm
• 7 – DPA Cutting Units
• Specifications
• General Information
• Cutting Unit Operator's Manual
• Supporting Cutting Unit when Servicing
• Special Tools
• Gauge Bar Assembly
• Bedknife Screw Tool
• Handle Assembly
• Roller Bearing Installation Tools
• Diameter, Circumference Measuring Tape
• Turf Evaluator Tool
• Bedknife Top Angle Indicator and Mount
• Reel Thread Repair Taps
• Factors That Can Affect Cutting Performance
• Set Up and Adjustments
• Characteristics
• Leveling Rear Roller
• Service and Repairs
• Backlapping
• Bedbar Assembly
• Bedknife Replacement and Grinding
• Bedbar Adjuster Service
• Reel Assembly
• Reel Assembly Service
• Front Roller
• Rear Roller
• Roller Service
• Rear Roller Brushes (Optional)
• Servicing the Rear Roller Brush (with or without a belt driven groomer)
• Servicing the Rear Roller Brush (with or without a universal groomer)
• 8 – Belt Driven Groomer (Optional)
• Specifications
• Belt Driven Groomer (Optional)
• General Information
• Installation Instructions
• Grooming Performance
• Troubleshooting
• Special Tools
• Service and Repairs
• Replacing the Groomer Drive Belt
• The Groomer Plate Assemblies
• The Groomer Reel
• The Groomer Arm Assemblies
• The Grooming Brushes (Optional)
• 9 – Universal Groomer (Optional)
• Specifications
• Universal Groomer
• General Information
• Installation Instructions
• Troubleshooting
• Grooming Performance
• Groomer Reel Mechanical Problems
• Special Tools
• Service and Repairs
• The Gear Box Assembly
• The Idler Assembly
• The Groomer Reel
• The Height Adjuster Assembly
• The Grooming Brush (Optional)
• Appendix A – Foldout Drawings
• Electrical Drawing Designations
• Hydraulic Schematic
• Electrical Circuit Diagrams – Crank Circuits (typical)
• Electrical Circuit Diagrams – Run Circuits (typical)
• Electrical Circuit Diagrams – Raise Cutting Units Circuits (typical)
• Electrical Circuit Diagrams – Lower Cutting Units Circuits (typical)
• Electrical Circuit Diagrams – Mow Circuits (typical)
• Electrical Circuit Diagrams – Backlap Circuits (typical)
• Electrical Schematic (serial numbers before 315000000)
• Electrical Schematic (serial numbers 315000000 to 407100000)
• Electrical Schematic (serial numbers above 407100000)
• Main Wire Harness Drawing (serial numbers below 315000000)
• Main Wire Harness Diagram (serial numbers below 315000000)
• Main Wire Harness Drawing (serial numbers 315000000 to 407100000)
• Main Wire Harness Diagram (serial numbers 315000000 to 407100000)
• Main Wire Harness Drawing (serial numbers above 407100000)
• Main Wire Harness Diagram (serial numbers above 407100000)