John Deere 6079 Engines CTM6 Repair Manual

John Deere 6079 Engines CTM6 Repair Manual

$30.00

John Deere 6079 Engines CTM6

Model: 6079 (CTM6)
Language: English
Format: PDF
No of Pages: 437

See pictures for the table of content.

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Description

John Deere 6079 Engines CTM6 Repair Manual

Model: 6079 (CTM6)
Type: Engines
Language: English
Format: PDF
No of Pages: 437

See pictures for the table of content.

John Deere 6079 Engines CTM6 Manual Contents:

  • Group 00 Introduction and Safety Information
  • Group 01 General Information
  • Group 02 Fuels, Lubricants, and Coolant
  • Group 03 Engine Mounting
  • Group 04 Engine Rebuild Guide
  • Group 05 Cylinder Head and Valves
  • Group 10 Cylinder Block, Liners, Pistons and Rods
  • Group 15 Crankshaft, Main Bearings and Flywheel
  • Group 16 Camshaft and Timing Gear Train
  • Group 20 Lubrication System
  • Group 25 Cooling System
  • Group 30 Air Intake And Exhaust System Essential Tools
  • Group 35 Fuel System
  • Group 100 Tune-Up Preliminary Engine Testing
  • Group 105 Engine System Operation and Test
  • Group 110 Air Intake System Operation and Test
  • Group 115 Fuel System Operation and Tests
  • Group 199 Dealer Fabricated Tools

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John Deere 6079 Engines CTM6 Manual Content:
  • Group 00 Introduction and Safety Information
    • About This Manual
    • Safety
  • Group 01 General Information
    • Inch Series Torque Chart
    • Metric Series Torque Chart
    • Bolt Identification Chart
    • Engine Model Designation
    • Engine Nameplate Information
    • Option Code Label
    • Engine Application Chart
    • Basic 6076 Engine Specifications
    • General Engine Description
    • Engine-Sectional View
  • Group 02 Fuels, Lubricants, and Coolant
    • Diesel Fuel
    • Diesel Engine Oil
    • General Purpose Grease
    • Engine Coolant Recommendations
    • Engine Coolant Requirements
  • Group 03 Engine Mounting
    • Engine Repair Stand
    • Safety Precautions
    • Install 400 Series Adapters on Repair Stand
    • Engine Lifting Procedure
    • Clean Engine
    • Disconnect Turbocharger Oil Inlet Line
    • Mount Engine On Repair Stand
  • Group 04 Engine Rebuild Guide
    • 6076 Engine Disassembly Sequence
    • Sealant Application Guidelines
    • 6076 Engine Assembly Sequence
  • Group 05 Cylinder Head and Valves
    • Essential Tools
    • Service Equipment and Tools
    • Other Materials
    • Cyl. Head and Valve Specifications
    • Diagnosing Malfunctions
    • Check and Adjust Valve Clearance
    • Check Valve Lift
    • Disconnect Turbocharger Oil Inlet Line
    • Remove Cylinder Head
    • Disassemble and Inspect Rocker Arm
    • Shaft Assembly
    • Measure Valve Recess
    • Remove Valve Assembly
    • Inspect and Measure valve Springs
    • Inspect Valve Rotators and Wear Caps
    • Clean Valves
    • Inspect and Measure Valves
    • Grind Valves
    • Inspect and Clean Cylinder Head
    • Check Cylinder Head Flatness
    • Measure Cylinder Head Thickness
    • Clean Valve Guides
    • Measure Valve Guides
    • Knurl Guides
    • Clean Valve Seats
    • Measure Valve Seats
    • Grind Valve Seats
    • Replace Valve Inserts
    • Install Valves
    • Inspect and Clean Cylinder Head Nozzle Bore
    • Clean and Inspect Push Rods
    • Clean and Inspect Cylinder Head Cap Screws
    • Inspect and Clean Ventilator Outlet Hose
    • Clean and Inspect Top Deck of Cylinder Block
    • Measure Cylinder Liner Standout
    • Protect Cylinder Block Top Deck
    • Assemble Valve Assembly
    • Install Cylinder Head
    • Tighten Cylinder Head Cap Screws (Grade 180 or 12.9)
    • Tighten Flanged-Head Cylinder Head Cap Screws
    • TORQUE-TURN Flanged-Head Cap Screws
    • Install Rocker Arm Assembly
    • Complete Final Assembly Of Injection Pump Side
    • Complete Final Assembly On Exhaust Manifold Side
    • Perform Engine Break-In
  • Group 10 Cylinder Block, Liners, Pistons and Rods
    • Essential Tools
    • Service Equipment and Tools
    • Specifications
    • Other Materials
    • Diagnosing Malfunctions
    • Disconnect Turbocharger Oil Inlet Line
    • Remove Pistons and Connecting Rods
    • Measure Cylinder Liner Standout
    • Remove Cylinder Liners
    • Inspect Pistons and Liners
    • Measure Oil Control Ring Groove
    • Measure Cylinder Liners
    • Deglazing Cylinder Liners
    • Inspect and Measure Connecting Rod Bearings
    • Inspect Rod and Cap
    • Inspect Piston Pins and Bushings
    • Remove Piston Pin Bushing
    • Clean and Inspect Rod Pin Bushing Bore
    • Install Rod Pin Bushing
    • Complete Disassembly of Cylinder Block (If Required)
    • Remove and Clean Piston Cooling Orifices
    • Inspect and Clean Cylinder Block
    • Clean O-Ring Bore
    • Measure Cylinder Block
    • Install Piston Cooling Orifices and Gallery Plugs
    • Recheck Cylinder Liner Standout
    • Measure Liner Flange Thickness
    • Install Liner Shims If Required
    • Install Cylinder Liner O-Rings and Packings
    • Install Cylinder Liners
    • Install Pistons and Connecting Rods
    • Use TORQUE-TURN Method For Proper Torque
    • Check Engine Rotation for Excessive Tightness
    • Complete Final Assembly
  • Group 15 Crankshaft, Main Bearings and Flywheel
    • Essential Tools
    • Service Equipment and Tools
    • Other Materials
    • Specifications
    • Diagnosing Malfunctions
    • General Information
    • Disconnect Turbocharger Oil Inlet Line
    • Remove Crankshaft Real Oil Seal and Wear Sleeve
    • /(Without Removing Oil Seal Housing) Install Crankshaft Rear Oil Seal and Wear Sleeve
    • /(Without Engine Disassembly) Inspect Vibration Damper
    • Remove Water Pump and Damper Pulley
    • Remove Timing Gear Cover Non-Auxiliary Engines
    • Remove Auxiliary Drive Gear and Timing Gear Cover
    • / Auxiliary Drive Engines Remove Front Oil Seal From Timing Gear Cover
    • Install Front Oil Seal In Timing Gear Cover
    • Check Crankshaft End Play
    • Remove Front Wear Sleeve
    • Remove and Inspect Crankshaft Gear
    • Inspect, Measure and Repair Flywheel
    • Check Flywheel Housing Face Run-Out
    • Check Flywheel Face Flatness
    • Check Pilot Bearing Bore Concentricity
    • Remove Flywheel
    • Remove SAE 1 And SAE 2 Flywheel Housing
    • Remove SAE 3 Flywheel Housing
    • Replace Flywheel Ring Gear
    • Service Clutch Shaft Pilot Bushing-Quad Range Transmissions
    • Remove Rear Oil Seal Housing And Wear Sleeve
    • /(With Engine Disassembled) Remove Crankshaft Main Bearings
    • Check Main Bearing Clearance
    • Remove Crankshaft
    • Inspect Crankshaft
    • Measure Assembled ID of Bearings And OD Of Crankshaft Journals
    • Main Bearing Cap Line Bore Specifications
    • Thrust Bearing New Part Specifications
    • Crankshaft Grinding Guidelines
    • Crankshaft Grinding Specifications
    • Replace Crankshaft Oil Pump Drive Gear
    • Inspect Thrust Bearings
    • Remove and Clean Piston Cooling Orifices
    • Install Main Bearings and Crankshaft
    • Install Oil Pump And Check Drive Gear-To-Crankshaft Clearance
    • Install Rear Crankshaft Oil Seal Housing
    • Check Oil Seal Housing Runout
    • Crankshaft Rear Oil Seal And Wear Sleeve Handling Precautions
    • Install Crankshaft Rear Oil Seal And Wear Sleeve (With Engine Disassem
    • Install Crankshaft Gear
    • Install Front Wear Sleeve
    • Install SAE 3 Flywheel Housing
    • Install Flywheel
    • Install SAE 1 And SAE 2 Flywheel Housing
    • Install Timing Gear Cover Non-Auxiliary Drive Engines
    • Install Timing Gear Cover And Auxiliary Drive Idler Gear Auxiliary Dri
    • Install Rear Auxiliary Drive Gear
    • Install Damper Pulley Assembly
    • Complete Final Assembly
  • Group 16 Camshaft and Timing Gear Train
    • Essential Tools
    • Service Equipment and Tools
    • Other Material
    • Specifications
    • General Information
    • Check Valve Lift
    • Disconnect Turbocharger Oil Inlet Line
    • Prepare Engine For Camshaft Removal
    • Remove Damper Pulley and Timing Gear Cover Non-Auxiliary Drive Engines
    • Remove Damper Pulley, Auxiliary Drive Gear and Timing Gear Cover
    • / Auxiliary Drive Engines Remove Front Oil Seal From Timing Gear Cover
    • Install Front Oil Seal In Timing Gear Cover
    • Check Camshaft End Play
    • Measure Camshaft Drive Gear-To-Crankshaft Gear Minimum Backlash
    • Remove Camshaft
    • Remove Camshaft Gear, Spacer, and Thrust Plate
    • Measure Thrust Plate and Spacer
    • Inspect And Measure Camshaft Followers
    • Visually Inspect Camshaft
    • Measure Camshaft Journal OD and Bushing ID
    • Measure Camshaft Lobe Lift
    • Assemble Camshaft
    • Service Camshaft Bushings Using JDG602 Adapter Set
    • Service Camshaft Bushings Using JDG606 Adapter Set
    • Install Camshaft
    • Replace Auxiliary Drive Gear Bearings
    • Replace Auxiliary Drive Idler Gear Bearings
    • Install Timing Gear Cover Non Auxiliary Drive Engines
    • Install Timing Gear Cover and Auxiliary Drive Gear
    • / Auxiliary Drive Engines Install Rear Auxiliary Drive Gear
    • Complete Final Assembly
  • Group 20 Lubrication System
    • Specifications
    • Engine Crankcase Oil Fill Quantities
    • Other Material
    • How The Lubrication System Works
    • Diagnosing Malfunctions
    • Disconnect Turbocharger Oil Inlet Line
    • Drain Engine Oil and Remove Oil Pan
    • Horizontal Oil Filter and Housing Assembly
    • Remove Horizontal Oil Filter and Housing Assembly
    • Vertical Oil Filter and Housing Assembly
    • Remove Vertical Oil Filter and Housing Assemblies
    • Inspect Oil Pressure Regulating Valve
    • Inspect Oil Filter Bypass Valve
    • Install Horizontal Oil Filter and Housing
    • Install Vertical Oil Filter and Housing Assemblies
    • Remove Engine Oil Cooler
    • Clean Inspect, and Install Engine Oil Cooler
    • Remove Oil Cooler Bypass Housing
    • Remove and Inspect Oil Cooler Bypass Valve
    • Engine Oil Pump Assembly Deep Sump
    • Engine Oil Pump Assembly Standard Sump
    • Check Crankshaft Gear-To-Oil Pump Drive Gear Backlash
    • Remove Engine Oil Pump
    • Inspect and Clean Oil Pump
    • Check Drive Shaft End Play
    • Check Drive Shaft Side Movement
    • Check Pumping Gear Backlash
    • Remove And Inspect Oil Pump Drive Gear
    • Install Oil Cooler Bypass Valve And Housing
    • Adjust Set Screw
    • Install Engine Oil Pump
    • Install Oil Pan
  • Group 25 Cooling System
    • Essential Tools
    • Other Materials
    • Specifications
    • How The Cooling System Works
    • Diagnosing Malfunctions
    • Medium Duty, Adjustable Fan Drive Assembly
    • Remove and Install
    • Replace Bearings
    • Heavy Duty, Adjustable Fan Drive Assembly
    • Remove and Install
    • Replace Bearings
    • Replace Bearings In Water Manifold Mounted, Fixed Fan Drive Assembly
    • Remove Water Pump
    • Disassemble Water Pump
    • Inspect Water Pump Parts
    • Assemble Water Pump
    • Install Water Pump
    • Remove and Test Thermostats
    • Install Thermostats
    • Remove Water Manifold
    • Inspect and Clean Water Manifold
    • Install Water Manifold
    • Remove Coolant Heater If Equipped
    • Install Coolant Heater If Equipped
    • Complete Final Assembly
    • Inspect and Tension Fan and Alternator V-Belts
  • Group 30 Air Intake And Exhaust System Essential Tools
    • Essential Tools
    • Other Material
    • Specifications
    • How The Air Intake and Exhaust System Works
    • How The Turbocharger Works
    • How The Turbocharger is Lubricated
    • Extending Turbocharger Life
    • Diagnosing Turbocharger Malfunctions
    • Remove Turbocharger
    • Turbocharger Seven-Step Inspection
    • Perform Axial End Play Bearing Test (Schwitzer 3LM)
    • Perform Radial Bearing Clearance Test (Schwitzer)
    • Perform Raidal Bearing Test (AiResearch/Garrett T04E)
    • Disassemble Turbocharger
    • Clean and Inspect Turbine and Compressor Housings
    • Replace Center Housing and Rotating Assembly
    • Prelube Turbocharger
    • Install Turbocharger
    • Remove and Inspect Intake Manifold (6076T and 6076H Engines)
    • Install Intake Manifold (6076T and 6076H Engines)
    • How The Aftercooler Works 6076A Engines
    • Single-Pass Aftercooler Assembly
    • Two-Pass Aftercooler Assembly Remove Aftercooler and Intake Manifold (6076A Engines)
    • Inspect and Repair Aftercooler (6076A Engines)
    • Inspect and Repair Intake Manifold (6076A Engines)
    • Install Intake Manifold and Single-Pass Aftercooler (6076A Engines)
    • Install Intake Manifold and Two-Pass Aftercooler (6076A Engines)
    • Remove, Inspect, Install Exhaust Manifold Assembly
  • Group 35 Fuel System
    • Essential Tools
    • Other Material
    • Specifications
    • Relieve System Pressure
    • Replace Dual Fuel Filters
    • Replace Single Fuel Filter
    • Remove and Inspect Fuel Check Valve Assembly Dual Fuel Filter Systems
    • Inspect and Clean Dual Fuel Filter Base
    • Install Fuel Check Valve Assembly Dual Filter Fuel Systems
    • Replace Fuel Check Valve Assembly Single Filter Fuel Systems
    • Inspect and Clean Single Fuel Filter Base
    • Bleed the Fuel System
    • Diagnosing Fuel Supply Pump Malfunctions
    • Remove Fuel Supply Pump
    • Test Fuel Supply Pump For Leaks
    • Disassemble Fuel Supply Pump
    • Inspect and Repair Fuel Supply Pump
    • Assemble Fuel Supply Pump
    • Install Fuel Supply Pump
    • General Information For Aneroid If Equipped
    • Repair Aneroid
    • Remove Hydraulic Aneroid Activator
    • Disassemble And Clean Hydraulic Aneroid Activator Parts
    • Assemble and Install Hydraulic Aneroid Activator
    • Service Overflow Valve
    • Remove Fuel Shutoff Solenoid
    • Install Fuel Shutoff Solenoid
    • Remove Fuel Injection Pump
    • Install Fuel Injection Pump
    • Remove Fuel Injection Nozzles
    • Test Fuel Injection Nozzles
    • Make Opening Pressure Test
    • Perform Leakage Test
    • Make Chatter and Spray Pattern Test
    • Disassemble Fuel Injection Nozzle
    • Clean and Inspect Fuel Injection Nozzle Assembly
    • Perform Nozzle Slide Test
    • Clean Spray Orifices
    • Inspect Nozzle Holder
    • Inspect Gland Nut
    • Assemble Fuel Injection Nozzle
    • Inspect and Clean Cylinder Head Nozzle Bore
    • Inspect and Clean Nozzle Seating Surface
    • Install Fuel Injection Nozzles
  • Group 100 Tune-Up Preliminary Engine Testing
    • Preliminary Engine Testing
    • General Tune-Up Recommendations
    • Check Crankcase Ventilation System
    • Check Air Intake System
    • Check Exhaust System
    • Check and Service Entire Cooling System
    • Inspect and Adjust V-Belts
    • Check Electrical System
  • Group 105 Engine System Operation and Test
    • Essential Tools
    • Specifications
    • Diagnose Malfunctions
    • Dynamometer Test
    • Engine Break-In Instructions
    • Test Engine Compression Pressure
    • Check and Adjust Valve Clearance
    • Check Valve Lift
    • Inspect Vibration Damper
    • Check Crankshaft End Play
    • How the Lubrication System Works
    • Check Engine Oil Pressure
    • How The Cooling System Works
    • Pressure Test Cooling System and Radiator Cap
    • Inspect Thermostat and Test Opening Temperature
  • Group 110 Air Intake System Operation and Test
    • Essential Tools
    • Specifications
    • How the Air Intake and Exhaust System Works
    • Air Cleaner Operation
    • Diagnosing Malfunctions
    • How The Turbocharger Works
    • How The Turbocharger is Lubricated
    • Diagnosing Turbocharger Malfunctions
    • How The Aftercooler Works 6076A Engines
    • Check Intake Manifold Pressure At Aneroid
    • Check Intake Manifold Pressure At Intake Manifold
    • Air Filter Restriction Indicator Switch Test
  • Group 115 Fuel System Operation and Tests
    • Essential Tools
    • Specifications
    • Fuel System Operation
    • Diagnose Fuel System Malfunctions
    • Supply Pump Operation
    • Diagnose Supply Pump Malfunction
    • Check Supply Pump Operation
    • Service Supply Pump
    • Bleed the Fuel System
    • Diagnose In-Line Type Injection Pump Malfunctions
    • In-Line Type Fuel Injection Pump Operation
    • Check and Adjust Injection Pump Timing
    • Check Engine Fast Idle Speed
    • Check and Adjust Engine Slow Idle Speed
    • How The Aneroid Works (If Equipped)
    • Diagnose Aneroid Malfunctions
    • How The Hydraulic Aneroid Activator Works
    • Diagnose Malfunctions Hydraulic Aneroid Activator
    • Fuel Injection Nozzle General Information
    • Fuel Injection Nozzle Operation
    • Diagnose Malfunctions Fuel Injection Nozzle
    • Test Fuel Injection Nozzles (Engine Running)
    • Fuel Drain Back Test Procedure
  • Group 199 Dealer Fabricated Tools
    • Fabricated Tools Cylinder Liner Holding Fixture
    • Index
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