Description

Hitachi ZX180LC-5B and ZX180LC-5G Excavator Service Manual

For Model: Wheeled Excavator ZX180LC-5B and ZX180LC-5G
Format: PDF
Language: English
Service Manual consists of the following:

For Model ZX180LC-5G:

Service Manual (Troubleshooting) : Vol. No.TODBF (440 Pages)
Workshop Manual : Vol. No.WDBF (503 Pages)

Circuit Diagram: 17 Pages

For Model ZX180LC-5B:

Service Manual (Troubleshooting) : Vol. No.TODBF (494 Pages)
Service Manual (Operation) : Vol. No.TTDBF (418 Pages)
Workshop Manual : Vol. No.WDBF (535 Pages)

Circuit Diagram: 17 Pages

SI Units (International System of Units) are used in those manual.

 Manual guide composition

Hitachi ZX180LC-5B and ZX180LC-5G service manual consists of the Operating, Troubleshooting and the Workshop Manual.

• Information included in the Service Manual: Technical information needed for redelivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures.
• Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assemble / disassemble procedures.

To avoid injury and damage refer to the service manual and be sure to use appropriate lifting techniques and equipment when lifting heavy parts.
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The pump casing assembly weight: 71 kg (160 lb)

The Hitachi excavators ZX180LC-5B and ZX180LC-5G has been built to deliver reliable performance with fewer emissions and less fuel. Less fuel consumption for owners, easier for operators and better for the environment, the ZX180LC-5B and ZX180LC-5G incorporates the latest technologies made for the hydraulic, electric and capacitor-powered excavators.

• Workshop Manual
• SECTION 1 GENERAL INFORMATION
  Group 1 Precautions for Disassembling and Assembling
  Group 2 Tightening
  Group 3 Painting
  Group 4 Bleeding Air
  Group 5 Pressure Release Procedure
  Group 6 Preparation
  SECTION 2 MAINTENANCE STANDARD
  Group 1 Upperstructure
  Group 2 Undercarriage
  Group 3 Front Attachment
  SECTION 3 UPPERSTRUCTURE
  Group 1 Cab
  Group 2 Counterweight
  Group 3 Main Frame
  Group 4 Engine
  Group 8 Pump Device
  Group 9 Control Valve
  Group 10 Swing Device
  Group 11 Pilot Valve
  Group 12 Solenoid Valve
  Group 13 Signal Control Valve
  Group 14 Shockless Valve
  Group 15 Muffler Filter
  Group 16 Electric Lever
  Group 17 Steering Valve
  Group 18 Brake Valve
  Group 19 Accumulator Charging Valve
  Group 20 Accumulator Manifold
  SECTION 4 UNDERCARRIAGE
  Group 1 Swing Bearing
  Group 2 Travel Device
  Group 3 Center Joint
  Group 4 Transmission
  Group 5 Axle
  Group 6 Axle Lock Cylinder
  Group 7 Operate Check Valve
  Group 8 Solenoid Valve
  Group 9 Propeller Shaft
  Group 10 Cylinder
  SECTION 5 FRONT ATTACHMENT
  Group 1 Front Attachment
  Group 2 Cylinder
  Group 3 Hose Rupture Value

  Service Manual (Troubleshooting)
  SECTION 4 OPERATIONAL PERFORMANCE TEST
  Group 1 Introduction
  Group 2 Standard
  Group 3 Engine Test
  Group 4 Excavator Test
  Group 5 Component Test
  Group 6 Adjustment
  SECTION 5 TROUBLESHOOTING
  Group 1 Diagnosing Procedure
  Group 2 Monitor
  Group 3 e-Service
  Group 4 Component Layout
  Group 5 Troubleshooting A
  Group 6 Troubleshooting B
  Group 7 Air Conditioner

  Service Manual (Operational Principle)
  SECTION 1 GENERAL
  Group 1 Specification
  Group 2 Component Layout
  Group 3 Component Specifications
  SECTION 2 SYSTEM
  Group 1 Controller
  Group 2 Control System
  Group 3 ECM System
  Group 4 Hydraulic System
  Group 5 Electrical System
  SECTION 3 COMPONENT OPERATION
  Group 1 Pump Device
  Group 2 Swing Device
  Group 3 Control Valve
  Group 4 Pilot Valve
  Group 5 Electric Lever
  Group 6 Transmission
  Group 7 Axle
  Group 8 Travel Motor
  Group 9 Signal Control Valve
  Group 10 Steering Valve
  Group 11 Brake Valve
  Group 12 Others (Upperstructure)
  Group 13 Others (Undercarriage)