Hitachi ZW65, ZW75, ZW95 Wheel Loader Service Manual

Hitachi ZW65, ZW75, ZW95 Wheel Loader Service Manual

$33.00

Service Manual (Troubleshooting) : Vol. No.T4L1-E-00 (396Pages)
Workshop Manual : Vol. No.W4L1-E-00 (270 Pages)

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  • Description
  • Table of Content
  • Reviews (0)

Description

Hitachi ZW65, ZW75, ZW95 Wheel Loader Service Manual

The manual is applicable for the Hitachi ZW65, ZW75, ZW95 Wheel Loader Model

Format: PDF
Language: English
Service Manual consists of the following:

For Model ZW65, ZW75, ZW95 as mentioned above:

Service Manual (Troubleshooting) : Vol. No.T4L1-E-00 (396Pages)
Workshop Manual : Vol. No.W4L1-E-00 (270 Pages)

Table of Content of the Workshop Manual

SECTION 1 GENERAL
Group 1 Precautions for Disassembling
and Assembling
Group 2 Tightening
Group 3 Painting
SECTION 2 BODY
Group 1 Control Valve
Group 2 Main Pump
SECTION 3 TRAVEL SYSTEM
Group 1 Cab
Group 2 HST Pump
Group 3 HST Motor
Group 4 Reduction Gear
Group 5 Axle
Group 6 Master Cylinder
Group 7 Power Steering
Group 8 Steering Cylinder
SECTION 4 FRONT ATTACHMENT
Group 1 Front Attachment
Group 2 Cylinder

Table of Content of the Technical Manual

SECTION 1 GENERAL
Group 1 Specifications
Group 2 Component Layout
Group 3 Component Specifications
SECTION 2 SYSTEM
Group 1 Control System
Group 2 Hydraulic System
Group 3 Electrical System
SECTION 3 COMPONENT OPERATION
Group 1 Priority Valve
Group 2 Control Valve
Group 3 Steering Valve
Group 4 HST Pump
Group 5 HST Motor
Group 6 Reduction
Group 7 Axle
Group 8 Brake Master Cylinder
Group 9 Others
SECTION 4 OPERATIONAL PERFORMANCE
TEST
Group 1 Introduction
Group 2 Standard
Group 3 Engine Test
Group 4 Wheel Loader Test
Group 5 Component Test
Group 6 Adjustment
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Group 2 Troubleshooting B
Group 3 Troubleshooting C
Group 4 Electrical System Inspection

 Manual guide composition

Hitachi ZAXIS ZW65, ZW75, ZW95 service manual consists of the Troubleshooting and the Workshop Manual.

  • Information included in the Service Manual: Technical information needed for redelivery and delivery, operation and activation of all devices and systems, operational performance tests, and troubleshooting procedures.
  • Information included in the Workshop Manual: Technical information needed for maintenance and repair of the machine, tools and devices needed for maintenance and repair, maintenance standards, and removal / installation and assemble / disassemble procedures.

PREHEAT CIRCUIT (KEY SWITCH: HEAT)

• When the key switch is turned to the HEAT position, terminal B is connected to terminal R1 in the key switch.
• Current from terminal R1 excites the glow relay.
Battery power is supplied to the glow plug from the glow relay through the fusible link (100A).
• While the glow relay is excited, the pre-heating is carried out as the power is supplied to the glow plug from the glow relay.
• While the pre-heating is carried out, the glow plug relay is ON so that current is supplied to the monitor unit and lights the preheat indicator.
• Even if the pre-heating is not carried out, the preheat indicator lights for 2 seconds in order to check the indicator bulbs.

 

 

  • Workshop Manual
  • SECTION 1 GENERAL INFORMATION
    Group 1 Precautions for disassembling and
    Assembling
    Group 2 Tightening Torque
    Group 3 Painting
    Group 4 Bleeding Air from Hydraulic Oil Tank
    SECTION 2 UPPERSTRUCTURE
    Group 1 Cab
    Group 2 Counterweight
    Group 3 Main Frame
    Group 4 Pump Device
    Group 5 Control Valve
    Group 6 Swing Device
    Group 7 Pilot Valve
    Group 8 Pilot Shut-Off Valve
    Group 9 Signal Control Valve
    Group 10 Travel Shockless Valve
    Group 11 Solenoid Valve
    Group 12 Pilot Relief Valve
    Group 13 Steering Valve
    Group 14 Brake Valve
    Group 15 Accumulator Charging Valve
    Group 16 Transmission Control Valve
    SECTION 3 UNDERCARRIAGE
    Group 1 Swing Bearing
    Group 2 Travel Motor
    Group 3 Center Joint
    Group 4 Transmission
    Group 5 Axle
    Group 6 Axle Lock Cylinder
    Group 7 Operate-Check Valve
    Group 8 Propeller Shaft
    SECTION 4 FRONT ATTACHMENT
    Group 1 Front Attachment
    Group 2 Cylinder
    Group 3 Hose-Rupture Safety Valve
    Group 4 Operate-Check Valve
    SECTION 5 ENGINE

    Service Manual (Troubleshooting)
    SECTION 4 OPERATIONAL PERFORMANCE
    TEST
    Group 1 Introduction
    Group 2 Standard
    Group 3 Engine Test
    Group 4 Excavator Test
    Group 5 Component Test
    Group 6 Adjustment
    SECTION 5 TROUBLESHOOTING
    Group 1 General
    Group 2 Component Layout
    Group 3 Troubleshooting A
    Group 4 Troubleshooting B
    Group 5 Troubleshooting C
    Group 6 Electrical System Inspection
    Group 7 ICX

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