Case WX95 and WX125 Excavator Manual

Case WX95 and WX125 Excavator Manual

$35.00

Manufacturer: Case
Manual For: WX95 and WX125 Excavator
Format: PDF
Language: English
No: 9-91370

Case WX95 and WX125 Excavator Service Manual – 1016 Pages

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Description

Case WX95 and WX125 Excavator Service Manual

Manufacturer: Case
Manual For: WX95 and WX125 Excavator
Format: PDF
Language: English
No: 9-91370

Case WX95 and WX125 Excavator Service Manual – 1016 Pages

How to Use this Manual

The Case WX95 and WX125 Excavator manual is in different Sections. Each Section is then divided into Chapters. Contents pages are available at the beginning of the manual, then inside every Section and inside every Chapter. An alphabetical Index is use as guide at the end of a Chapter. Page number references are present for every piece of technical information mention in the Chapter Contents or Chapter Index.

Each Chapter details are into four Information types:

  • Technical Data (specifications) for all the mechanical, electrical or hydraulic devices, components and, assemblies.
  • Functional Data (how it works) for all the mechanical, electrical or hydraulic devices, components and assemblies.
  • Diagnostic Data (fault codes, electrical and hydraulic troubleshooting) for all the mechanical, electrical or hydraulic devices, components and assemblies.
  •  Service data (remove disassembly, assemble, install) for all the mechanical, electrical or hydraulic devices, components and assemblies.

All maintenance and repair interventions listed in this Case WX95 and WX125 Service Manual must be performed exclusively by the Service Network of the Manufacturer or a repair professional who will comply strictly with the indications herein and using, when required, the prescribed special tools. Whoever performs service operations described herein without complying strictly with the instructions becomes solely responsible for any consequential damage that could occur.

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Table of Content
WX95
WX125

SECTION 1 – MAIN OPERATING RULES
Sections index ………………………………………………………………………………………………….1-1
Introduction …………………………………………………………………………………………………….. 1-3
Features of the manual ……………………………………………………………………………………… 1-5
SECTION 2 – SAFETY PRECAUTIONS
Safety precautions …………………………………………………………………………………………… 2-1
Safety labels ………………………………………………………………………………………………….. 2-35
SECTION 3 – FEATURES AND DATA
Foreword ………………………………………………………………………………………………………… 3-1
Identification data ……………………………………………………………………………………………..3-2
Noise levels (2000/14/EC) …………………………………………………………………………………. 3-3
Summary plate for maintenance operations ………………………………………………………….. 3-5
Wheeled excavator main components …………………………………………………………………. 3-6
Filling chart WX95 …………………………………………………………………………………………..3-24
Filling chart WX125 ………………………………………………………………………………………… 3-25
SECTION 4 – SUPERSTRUCTURE
Superstructure ………………………………………………………………………………………………….4-1
Main frame and counterweight ……………………………………………………………………………. 4-5
Power unit ………………………………………………………………………………………………………. 4-9
Diesel engine ………………………………………………………………………………………………….4-10
Radiator …………………………………………………………………………………………………………4-12
Hydraulic pumps …………………………………………………………………………………………….. 4-14
Air cleaner ……………………………………………………………………………………………………..4-60
Exhaust gas silencer ………………………………………………………………………………………..4-61
Hydraulic oil tank ……………………………………………………………………………………………. 4-63
Fuel tank ……………………………………………………………………………………………………….. 4-65
Fuel transfer pump ………………………………………………………………………………………….4-66
Hoods and covers ……………………………………………………………………………………………4-69
Cab ……………………………………………………………………………………………………………… 4-75
Swinging assy ……………………………………………………………………………………………….. 4-87
Main control valve ……………………………………………………………………………………………4-99
Slew device …………………………………………………………………………………………………. 4-121
Control lever ………………………………………………………………………………………………… 4-157
Control pedal ……………………………………………………………………………………………….. 4-162
Steering unit ………………………………………………………………………………………………… 4-164
Swivel joint …………………………………………………………………………………………………… 4-187
Brake pedal valve………………………………………………………………………………………….. 4-190
Accumulators ……………………………………………………………………………………………….. 4-204
Pressure switches ………………………………………………………………………………………… 4-207
Solenoid valves …………………………………………………………………………………………….. 4-211
SECTION 5 – UNDERCARRIAGE
Slewing bearing ……………………………………………………………………………………………….. 5-3
Lower frame …………………………………………………………………………………………………….5-6
Travel assy ……………………………………………………………………………………………………… 5-7
Wheels and tyres …………………………………………………………………………………………. 5-217
Tyres ………………………………………………………………………………………………………….. 5-225
Blade ………………………………………………………………………………………………………….. 5-230
Lateral stabilizers ………………………………………………………………………………………….. 5-231

SECTION 6 – FRONT ATTACHMENT
Introduction …………………………………………………………………………………………………….. 6-1
Cylinder removal and installation …………………………………………………………………………. 6-6
Cylinders ……………………………………………………………………………………………………….6-24
Antidrop valve ………………………………………………………………………………………………… 6-81
Pins and bushings …………………………………………………………………………………………..6-83
Buckets …………………………………………………………………………………………………………6-88
SECTION 7 – HYDRAULIC SYSTEM
Hoses and fittings …………………………………………………………………………………………….. 7-1
Hydraulic system ………………………………………………………………………………………………7-8
Operation of circuits ………………………………………………………………………………………..7-50
SECTION 8 – ELECTRICAL SYSTEM
Safety precautions ……………………………………………………………………………………………8-1
Features and data …………………………………………………………………………………………….8-2
Components location and operation ……………………………………………………………………..8-4
Undercarriage electric components ……………………………………………………………………..8-6
Control units electric system ……………………………………………………………………………….8-7
Light and beams group ……………………………………………………………………………………… 8-8
Gauges and controls ………………………………………………………………………………………….8-9
Electric components ………………………………………………………………………………………..8-32
Control line and wiring harnesses ……………………………………………………………………… 8-37
SECTION 9 – TROUBLESHOOTING
Introduction …………………………………………………………………………………………………….. 9-1
Hydraulic system troubleshooting ……………………………………………………………………….. 9-3
Electrical system troubleshooting ………………………………………………………………………. 9-28
SECTION 10 – PERFORMANCE TEST
Introduction …………………………………………………………………………………………………… 10-1
General information for machine testing …………………………………………………………….. 10-1
Standard performances …………………………………………………………………………………… 10-2
Preparation for performance test …………………………………………………………………….. 10-10
Excavator peformance test …………………………………………………………………………….. 10-12
Boom/slew performance ………………………………………………………………………………… 10-20
Gear box ……………………………………………………………………………………………………… 10-25
Components performance ……………………………………………………………………………… 10-26
Mounted Equipment

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