Description
Table of Contents
(Repair Technical Manual – TM1816)
SECTION 00โGeneral Information
Group 0001โSafety
Group 0002โGeneral Specifications
Group 0003โTorque Values
Group 0004โFuels and Lubricants
SECTION 01โWheels
Group 0110โRemoval and Installation
SECTION 02โAxles and Suspension Systems
Group 0200โRemoval and Installation
Group 0210โDifferential or Bevel Drive
Group 0225โInput Drive Shafts And U-Joints
Group 0242โAxle Mounting Parts
Group 0250โAxle Shaft, Bearings, and Reduction Gears
SECTION 03โTransmission
Group 0300โRemoval and Installation
Group 0325โInput Drive Shafts and U-Joints
Group 0342โMounting Parts
Group 0350โGear, Shafts, and Power Shift Clutches
Group 0360โHydraulic System
SECTION 04โEngine
Group 0400โRemoval and Installation
Group 0401โCrankshaft, Main Bearings, and Flywheel
Group 0402โCamshaft and Timing Gear Train
Group 0403โCylinder Block, Liners, Pistons and Rods
Group 0407โLubrication System
Group 0409โCylinder Head and Valves
Group 0410โExhaust System
Group 0413โFuel Injection System
Group 0414โAir Intake Manifold System
Group 0416โTurbocharger
Group 0417โCooling System
Group 0418โThermostats, Housing and Water Piping
Group 0422โStarting Motor and Fastenings
SECTION 05โEngine Auxiliary System
Group 0505โCold Weather Starting Aids
Group 0510โCooling System
Group 0515โSpeed Controls and Fuel Shut Off
Group 0520โIntake System
Group 0530โExternal Exhaust Systems
Group 0540โEngine Mounting
Group 0560โExternal Fuel Supply Systems
SECTION 07โConnector Drive (Flex plate)
Group 0752โElements
SECTION 08โTransfer Drive
Group 0800โRemoval and Installation
Group 0851โGears, Shafts, and Bearings
SECTION 09โSteering System
Group 0930โSecondary Steering
Group 0960โHydraulic System
SECTION 10โService Brakes
Group 1011โActive Elements
Group 1060โHydraulic System
SECTION 11โPark Brake
Group 1111โActive Elements
SECTION 16โElectrical System
Group 1671โBatteries, Support, and Cables
Group 1672โAlternator, Regulator and Charging
System Wiring
Group 1673โLighting System
Group 1674โWiring Harness and Switches
Group 1675โSystem Controls
Group 1676โInstruments and Indicators
Group 1677โMotors and Actuators
SECTION 17โFrame and Supporting Structure
Group 1740โFrame Installation
Group 1746โFrame Bottom Guards
SECTION 18โOperationโs Station
Group 1800โRemoval and Installation
Group 1810โOperator Enclosure
Group 1821โSeat and Seat Belt
Group 1822โSteps and Handholds
Group 1830โHeating and Air Conditioning
SECTION 19โSheet Metal and Styling
Group 1910โHood or Engine Enclosure
Group 1913โMiscellaneous Shields
Group 1927โFenders
SECTION 20โSafety and Convenience
Group 2002โMirror
Group 2004โHorn and Warning Devices
Group 2006โLighter and Accessory Port
Group 2007โSun Visor
Group 2008โReflectors
SECTION 21โMain Hydraulic System
Group 2160โHydraulic System
SECTION 22โPneumatic Systems
Group 2261โPumps and Drives
Group 2262โControl Valves
Group 2264โReservoir, Filter, and Trap
Group 2265โCylinders
SECTION 35โHaulage Device
Group 3560โHydraulic System
SECTION 99โDealer Fabricated Tools
Group 9900โDealer Fabricated Tools
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(Operation and Test Manual – TM1815)
SECTION 9000โGeneral Information
Group 01โSafety
Group 02โGeneral Specifications
Group 03โTorque Values
Group 04โFuels and Lubricants
SECTION 9005โOperational Checkout Procedure
Group 10โOperational Checkout Procedure
SECTION 9010โEngine
Group 05โTheory of Operation
Group 15โDiagnose Engine Malfunctions
Group 20โAdjustments
Group 25โTests
SECTION 9015โElectrical System
Group 05โSystem Information
Group 10โSystem Diagrams
Group 15โSub-System Diagnostics
Group 20โReferences
SECTION 9020โPower Train
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 25โTests
SECTION 9022โPneumatic System
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 25โTests
SECTION 9025โHydraulic System
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 25โTests
SECTION 9031โHeater and Air Conditioner
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 20โAdjustments
Group 25โTests
Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
These are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.
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