Description
Table of Contents
Repair Technical Manual (TM110919)
Section 10โGeneral Information
Group 05โSafety
Group 10โGeneral Information
Section 20โEngine
Group 00โComponent Removal and Installation
Group 05โEngine Repair
Section 30โFuel, Air, and Cooling Systems
Group 05โDiesel Fuel System
Group 10โAir Intake System
Group 15โEngine Cooling System
Group 20โCoolers and Air Conditioning Condenser
Group 25โExhaust System
Section 40โElectrical
Group 05โConnectors
Group 10โWiring Harness Routings
Group 15โCharging Circuit
Group 20โStarting Circuit
Group 25โRelays, Fuses, Solenoids, and Switches
Group 30โMonitoring Systems and Sensors
Group 35โArmrest Control
Group 40โImplement and Accessory Connectors
Group 45โConvenience and Accessory Components
Section 50โPower Shift Transmission (PST)
Group 00โComponent Removal and Installation
Group 05โIn-Tractor Repair
Group 10โTransmission Repair
Group 15โTransmission Cleanup
Section 56โDrive Systems
Group 00โComponent Removal and Installation
Group 05โEngine Coupler
Group 10โDrive Shafts
Group 15โPTO Clutch
Group 20โPTO Clutch Valve
Group 25โPTO Drop Box
Section 57โRear Axle Assembly
Group 00โComponent Removal and Installation
Group 05โOutboard Planetary Final Drive
Group 10โOutboard Planetary Service Brakes
Group 15โWheel Hub and Axle Housing
Group 20โSteering Differential Carrier
Group 25โDifferential Case Steering Gears
Group 30โInput Pinion Housing
Group 35โDifferential Case Drive Gears
Section 60โSteering and Brakes
Group 05โSteering Column
Group 10โSteering Wheel Position Input Assembly
Group 15โSteering Pump
Group 20โSteering Pump Drive Gear Case
Group 25โSteering Motor
Group 30โBrakes
Group 35โHydraulic Trailer Brake
Section 70โHydraulics
Group 00โComponent Removal and Installation
Group 05โHydraulic System Repair
Group 10โHydraulic Pump
Group 15โAxle Lubrication Pumps
Group 20โFilter Housings and Control Valves
Group 30โHitch Valve, Selective Control Valves, and Couplers
Group 35โHitch
Section 80โMiscellaneous
Group 05โHood and Side Panels
Group 10โPlatform Step Assembly
Group 15โFrames
Group 20โHitch Frame and Drawbar
Section 90โOperator Station
Group 00โCab Removal and Installation
Group 05โHeating, Ventilating, and Air Conditioning (HVAC)
Group 10โAir Conditioning System
Group 15โAir Suspension Seat
Group 25โArmrest
Group 30โCab Door and Windshield
Section 95โTrack Frame and Components
Group 05โTracks
Group 10โTension Cylinder and Accumulator
Group 15โTrack Frame
Group 20โTrack Suspension
Section 99โDealer Tools
Group 05โDealer Fabricated Tools
Group 10โEssential and Recommended Tools
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Operator’s Manual (OMRE560319)
Section 210โGENERAL INFORMATION
Group 05โSafety
Group 10โGeneral References
Section 211โDIAGNOSTIC TROUBLE CODES
Group AICโArmrest Interface Control Software (AIC)
Group ATCโAutomatic Temperature Control Software (ATC)
Group CCUโChassis Control Software (CCU)
Group CLCโCab Load Center Software (CLC)
Group CSMโCab Switch Module Software (CSM)
Group ECUโEngine Control Software (ECU)
Group EICโEngine Interface Control Software (EIC)
Group FCCโFront Console Control Software (FCC)
Group HCCโHitch Control Software (HCC)
Group HV1โHitch Valve Control Software (HV1)
Group JDLโJDLinkโข (JDL) Software
Group OICโOperator Interface Control Software (OIC)
Group PDUโPrimary Display Software (PDU)
Group PTPโPowershift Transmission Control Software (PTP)
Group RLCโRoof Lighting Control Software (RLC)
Group RPTโRear PTO Control Software (RPT)
Group SCCโSCV Control Software (SCC)
Group SFAโTracks Suspension Steering Control Software (SFA)
Group SMVโSequence Control Software (SMV)
Group SV1โSCV I Control Software (SV1)
Group SV2โSCV II Control Software (SV2)
Group SV3โSCV III Control Software (SV3)
Group SV4โSCV IV Control Software (SV4)
Group SV5โSV5โSCV V Control Software (SV5)
Group SV6โSCV VI Control Software (SV6)
Group TEC-TEIโTractor Equipment Interface Control Software (TEC/TEI)
Group TIPโShift Control Software (TIP)
Group TMAโTracks Steering System A-Box Main Control Software (TMA)
Group TMBโTracks Steering System B-Box Main Control Software (TMB)
Group TSAโTracks Steering System A-Box Supervisor Control Software (TSA)
Group TSBโTracks Steering System B-Box Supervisor Control Software (TSB)
Group VLCโVehicle Load Center Control Software (VLC)
Group VTIโVirtual Terminal Implement Control Software (VTI)
Section 212โOBSERVABLE SYMPTOMS AND SYSTEM DIAGNOSIS
Group 05โGeneral Information
Group 40โElectrical System
Group 45โCAN Control Units
Group 50AโPowershift Transmission (PST)
Group 50BโDrive Systems
Group 60AโBrake Systems
Group 60BโSteering System
Group 70โHydraulic System
Group 80โSuspension Systems
Group 90โOperator Station
Section 220โENGINES
Group 05โGeneral Information
Group 20โTheory of Operation
Group 50โTests and Adjustments
Section 230โFUEL, AIR INTAKE, EXHAUST, AND COOLING SYSTEMS
Group 05โGeneral Information
Group 20AโFuel System Theory of Operation
Group 20BโAir Intake and Exhaust System Theory of Operation
Group 20CโCooling System Theory of Operation
Section 240โELECTRICAL SYSTEMS
Group 05โGeneral Information
Group 30โSchematics and Diagrams
Group 50AAโStarting and Charging Circuits
Group 50BAโRoad Lighting
Group 50BBโField Lighting
Group 50BCโInterior Lighting
Group 50CBโStandard and Heated Seat
Group 50DAโAudible Alerts
Group 50DBโWindshield Wipers
Group 50DCโOperator Displays
Group 50DDโCab Switch Module
Group 50DEโRemote Mirrors
Group 50DFโRadio
Group 50EAโAccessory Power Connectors
Group 50FAโPowerShift Transmission (PST)
Group 50GBโRear PTO
Group 50HAโEngines
Group 50IAโGreenStarโข
Group 50IBโJDLinkโข
Group 50JAโRear SCVโs and Rear Hitch
Group 50KAโTracks Suspension
Group 50LAโTracks Braking
Group 50MAโHVAC (Manual)
Group 50MBโHVAC (ATC)
Group 50NAโTracks Steering
Group 50OAโController Area Network (CAN)
Section 245โELECTRONIC CONTROL UNITS AND ADDRESSES
Group 05โGeneral Information
Group 10โCalibration Procedures
Group 20โControl Unit Theory of Operation
Group 30โControl Unit Schematics
Group 50AโArmrest Control Unit Tests
Group 50BโAutomatic Temperature Control Unit Tests
Group 50CโCab Control Unit Tests
Group 50DโCab Switch Module Control Unit (CSM) Tests
Group 50EโCommandCenterโข Control Unit Tests
Group 50FโCorner Post Display Control Unit Tests
Group 50GโEngine Control Unit (ECU) Tests
Group 50HโRear Chassis Control Unit Tests
Group 50IโRoof Control Unit Tests
Group 50JโTracks Steering Control Unit Tests
Group AICโArmrest Interface Control Unit (AIC)
Group ATCโAutomatic Temperature Control Unit (ATC)
Group CCUโChassis Control Unit (CCU)
Group CLCโCab Load Center Unit (CLC)
Group CSMโCab Switch Module Control Software (CSM)
Group ECUโEngine Control Unit (ECU)
Group EICโEngine Interface Control Unit (EIC)
Group FCCโFront Console Control Unit (FCC)
Group HCCโHitch Control Software (HCC)
Group HV1โHitch Valve Control Software (HV1)
Group JDLโJDLinkโข (JDL)
Group OICโOperator Interface Control Unit (OIC)
Group PDUโPrimary Display Software (PDU)
Group PTPโPowershift Transmission Control Unit (PTP)
Group RLCโRoof Lighting Control Unit (RLC)
Group RPTโRear PTO (RPT)
Group SCCโSCV Control Software (SCC)
Group SFAโTracks Suspension Steering Control Unit (SFA)
Group SMVโSequence Control Unit (SMV)
Group SV1โSCV I Control Software (SV1)
Group SV2โSCV II Control Software (SV2)
Group SV3โSCV III Control Software (SV3)
Group SV4โSCV IV Control Software (SV4)
Group SV5โSCV V Control Software (SV5)
Group SV6โSCV VI Control Software (SV6)
Group TEC-TEIโTractor Equipment Interface Control Software (TEC/TEI)
Group TIPโShift Control Software (TIP)
Group TMAโTracks Steering System A-Box Main Control Software (TMA)
Group TMBโTracks Steering System B-Box Main Control Software (TMB)
Group TSAโTracks Steering System A-Box Supervisor Control Software (TSA)
Group TSBโTracks Steering System B-Box Supervisor Control Software (TSB)
Group VLCโVehicle Load Center Control Software (VLC)
Group VTIโVirtual Terminal Implement Control Software (VTI)
Section 249โELECTRICAL COMPONENT INFORMATION
Group 40AโElectrical Assemblies
Group 40BโSensors
Group 40EโLights
Group 40FโFuses
Group 40GโCharging System Components
Group 40HโMonitoring Devices
Group 40KโRelays
Group 40MโMotors
Group 40RโResistors
Group 40SโSwitches
Group 40VโDiodes
Group 40WโWiring Harnesses
Group 40XโInterconnects and Ground Points
Group 40YโElectronically Actuated Mechanical Devices
Section 250AโPOWERSHIFT TRANSMISSION (PST)
Group 05โGeneral Information
Group 10โPowershift Transmission (PST) Preliminary and Operational Checks
Group 20โPowershift Transmission (PST) Theory of Operation
Group 30โPowershift Transmission (PST) Schematics and Diagrams
Group 50โPowershift Transmission (PST) Diagnostic Tests and Adjustments
Section 250BโDRIVE TRAIN SYSTEMS
Group 05โGeneral Information
Group 10AโRear AxleโOperational Checks
Group 20AโRear AxleโTheory of Operation
Group 30AโRear AxleโSchematics
Group 50AโRear AxleโDiagnostic Tests and Adjustments
Group 10BโPTOโOperational Checks
Group 20BโPTOโTheory of Operation
Group 30BโPTOโSchematics
Group 50BโPTOโDiagnostic Tests and Adjustments
Section 259โDRIVE TRAIN SYSTEM COMPONENT INFORMATION
Group 05โGeneral Information
Group 40AโAxle Component Information
Group 40BโPTO Component Information
Section 260AโBRAKES
Group 05โGeneral References
Group 10โPreliminary and Operational Checks
Group 20โTheory of Operation
Group 30โSchematics and Diagrams
Group 50โTests and Adjustments
Section 260BโSTEERING
Group 05โGeneral Information
Group 10โSteering Operational Checks
Group 20โSteering Theory of Operation
Group 30โSteering Schematics
Group 50โSteering Tests and Adjustments
Section 269โSTEERING AND BRAKE SYSTEM COMPONENT INFORMATION
Group 05โGeneral Information
Group 40AโBrakes Component Information
Group 40BโSteering Component Information
Section 270โHYDRAULICS
Group 05โGeneral Information
Group 10โHydraulic Operational Checks
Group 20โHydraulic Theory of Operation
Group 30โHydraulic Schematics
Group 50โHydraulic Tests and Adjustments
Section 279โHYDRAULIC SYSTEM COMPONENT INFORMATION
Group 05โGeneral Information
Group 40โHydraulic Component Information
Section 280โSUSPENSION SYSTEMS
Group 05โGeneral References
Group 10โSFA Preliminary Checks
Group 20โSFA Theory of Operation
Group 30โSFA Schematics and Diagrams
Group 50โSFA Diagnostic Tests and Adjustments
Section 289โSUSPENSION SYSTEM COMPONENT INFORMATION
Group 05โGeneral References
Group 40โSuspension System Component Information
Section 290โOPERATOR STATION
Group 05โGeneral Information
Group 10AโHVAC Operational Checks
Group 20AโHVAC Theory of Operation
Group 50AโHVAC Diagnostic Tests and Adjustments
Group 10BโSeat Operational Checks
Group 20BโSeat Theory of Operation
Group 30BโSeat Schematics
Section 299โOPERATOR STATION COMPONENT INFORMATION
Group 05โGeneral Information
Group 40AโHVAC Component Information
Group 40BโSeat Component Information
Section 300โSERVICE TOOLS AND INSTALLING TEST EQUIPMENT
Group 05โGeneral Information
Group 10AโDealer Fabricated Tools
Group 10BโService Tools and Kits
Group 40โElectricalโInstall Test Equipment
Group 50AโPowerShift TransmissionโInstall Test Equipment
Group 50CโDrive SystemsโInstall Test Equipment
Group 60AโBrakeโInstall Test Equipment
Group 60BโSteeringโInstall Test Equipment
Group 70โHydraulicsโInstall Test Equipment
Group 90โOperator StationโInstall Test Equipment
These are divided in two parts: repair and diagnostics. Repair sections tell how to repair the components. Diagnostic sections help you identify the majority of routine failures quickly.
This manual was planned and written for the Service Department; its place is in the shop. Use the manual whenever in doubt about correct maintenance procedures. Use it as a text book for training new Service Department personnel who are unfamiliar with John Deere Tractors.
Daily use of this manual as a guide in overcoming service problems will reduce error and costly delay to a minimum and as-sure you the best in finished service work. In many instances your customer’s confidence in your work will be improved when he sees you using the Service Manual. He knows you are following approved maintenance procedures and making proper adjustments. There is no guess-work when you use the manual.
Technical Manuals are concise guides for specific-machines. They are on-the-job guides-containing only the vital information needed for-diagnosis, analysis, testing, and repair.
Using the tractors manual as a guide will reduce error and costly delay. It will also assure you the best in finished service work.
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