Description
Table of Contents
Repair Technical Manual (TM110719)
Section 10โGeneral Information
Group 05โSafety
Group 10โGeneral Information
Section 20โEngine
Group 00โComponent Removal and Installation
Group 05โEngine Repair
Section 30โFuel and Cooling Systems
Group 05โDiesel Fuel System
Group 10โAir Intake System
Group 15โEngine Cooling System
Group 20โCoolers and Air Conditioning Condenser
Group 25โExhaust System
Section 40โElectrical
Group 05โConnectors
Group 10โWiring Harness Routings
Group 15โCharging Circuit
Group 20โStarting Circuit
Group 25โRelays, Fuses, Solenoids, and Switches
Group 30โMonitoring Systems and Sensors
Group 35โArmrest Control
Group 40โImplement and Accessory Connectors
Group 45โConvenience and Accessory Components
Section 50โ18-Speed Power Shift Transmission
Group 00โComponent Removal and Installation
Group 05โIn Tractor Repair
Group 10โTransmission Repair
Group 15โTransmission Cleanup
Section 55โMechanical Shift Transmission (MST)
Group 00โComponent Removal and Installation
Group 05โTransmission Oil Filter Relief Valve Housing
Group 10โTransmission Control Valve Housing
Group 15โTransmission Pump
Group 20โTransmission Front Cover
Group 25โHi-Lo Clutch and Brake
Group 30โHi-Lo Planetary
Group 35โSpacer Housing
Group 40โTraction Clutch
Group 45โTransmission Gear Drives
Group 50โTransmission Cleanup
Group 55โShift Levers and Linkage
Section 56โDrive Systems
Group 00โComponent Removal and Installation
Group 05โEngine Coupler
Group 10โDrive Shafts
Group 15โPTO Clutch
Group 20โPTO Clutch Valve
Group 25โPTO Drop Box
Section 57โSingle Reduction Axles
Group 00โComponent Removal and Installation
Group 03โRepair Preparation
Group 05โInput Housing
Group 10โDifferential
Group 15โFinal Drives
Group 20โBrakes
Section 58โDouble Reduction Axles
Group 00โComponent Removal and Installation
Group 03โRepair Preparation
Group 05โInput Housing
Group 10โDifferential
Group 15โFinal Drives
Group 20โBrakes
Section 60โSteering and Brakes
Group 05โSteering Column
Group 10โSteering
Group 15โSteering Cylinders
Group 20โBrakes
Group 25โHydraulic Trailer Brake
Section 70โHydraulics
Group 00โComponent Removal and Installation
Group 05โHydraulic System Repair
Group 10โHydraulic Pump
Group 15โAxle Lubrication Pumps
Group 20โFilter Housings and Control Valves
Group 30โHitch Valve, Selective Control Valves, and Couplers
Group 35โHitch
Section 80โMiscellaneous
Group 05โHood and Side Panels
Group 10โDrive Wheels and Dual Hubs
Section 90โOperator Station
Group 00โComponent Removal and Installation
Group 05โHeating, Ventilating, and Air Conditioning (HVAC)
Group 10โAir Conditioning System
Group 20โAir Suspension Seat
Group 25โActiveSeatโข
Group 30โArmrest
Group 35โCab Door and Windshield
Section 95โHinge and Gudgeon
Group 05โHinge
Group 10โGudgeon
Section 99โDealer Tools
Group 05โFabricated Tools
Group 10โEssential and Recommended Tools
Operator’s Manual (OMRE560318)
Section 210โGENERAL INFORMATION
Group 05โSafety
Group 10โGeneral References
Section 211โDIAGNOSTIC TROUBLE CODES
Group AICโArmrest Interface Control Software (AIC)
Group ASUโActiveSeatโข Control Software (ASU)
Group ATCโAutomatic Temperature Control Software (ATC)
Group BRCโBrakes System Control Software (BRC)
Group CCUโChassis Control Software (CCU)
Group CLCโCab Load Center Software (CLC)
Group CSMโCab Switch Module Control Software (CSM)
Group ECUโEngine Control Software (ECU)
Group EICโEngine Interface Control Software (EIC)
Group FCCโFront Console Control Software (FCC)
Group HCCโHitch Control Software (HCC)
Group HV1โHitch Valve Control Software (HV1)
Group JDLโJDLinkโข (JDL) Software
Group OICโOperator Interface Control Software (OIC)
Group PDUโPrimary Display Control Software (PDU)
Group PTPโPowershift Transmission Control Software (PTP)
Group RLCโRoof Lighting Control Software (RLC)
Group RPTโRear PTO Control Software (RPT)
Group SCCโSCV Control Software (SCC)
Group SMVโSequence Control Software (SMV)
Group SV1โSCV I Control Software (SV1)
Group SV2โSCV II Control Software (SV2)
Group SV3โSCV III Control Software (SV3)
Group SV4โSCV IV Control Software (SV4)
Group SV5โSV5โSCV V Control Software (SV5)
Group SV6โSCV VI Control Software (SV6)
Group TEC-TEIโTractor Equipment Interface Control Software (TEC/TEI)
Group TIPโShift Control Software (TIP)
Group VLCโVehicle Load Center Control Software (VLC)
Group VTIโVirtual Terminal Implement Control Software (VTI)
Group XMCโAutoTracโข Main Control Software (XMC)
Group XSCโAutoTracโข Supervisor Control Software (XSC)
Section 212โOBSERVABLE SYMPTOMS AND SYSTEM DIAGNOSIS
Group 05โGeneral Information
Group 40โElectrical System
Group 45โControl Units
Group 50AโPowershift Transmission (PST)
Group 50BโManual Shift Transmission (MST)
Group 50CโDrive Systems
Group 60AโBrakes
Group 60BโSteering System
Group 70โHydraulic System
Group 90โOperator Station
Section 220โENGINES
Group 05โGeneral Information
Group 20โTheory of Operation
Group 50โTests and Adjustments
Section 230โFUEL, AIR INTAKE, EXHAUST,
AND COOLING SYSTEMS
Group 05โGeneral Information
Group 20AโFuel System Theory of Operation
Group 20BโAir Intake and Exhaust Theory of Operation
Group 20CโCooling System Theory of Operation
Section 240โELECTRICAL SYSTEMS
Group 05โGeneral Information
Group 30โElectrical System Wiring Diagrams
Group 50AAโStarting and Charging Circuits
Group 50BAโRoad Lighting
Group 50BBโField Lighting
Group 50BCโInterior Lighting
Group 50CAโActiveSeatโข
Group 50CBโStandard and Heated Seat
Group 50DAโAudible Alerts
Group 50DBโWindshield Wipers
Group 50DCโOperator Displays
Group 50DDโCab Switch Module
Group 50DEโRemote Mirrors
Group 50DFโRadio
Group 50EAโAccessory Power Connectors
Group 50FAโMST Transmission (MST)
Group 50FBโPowerShift Transmission (PST)
Group 50GAโDifferential Lock
Group 50GBโRear PTO
Group 50HAโEngines
Group 50IAโGreenStarโข
Group 50IBโJDLinkโข
Group 50JAโRear SCVโs and Rear Hitch
Group 50LAโBrake Cooling
Group 50LBโSecondary Brakes
Group 50MAโHVAC (Manual)
Group 50MBโHVAC (Automatic)
Group 50NAโAutoTracโข Steering
Group 50OAโController Area Network (CAN)
Section 245โELECTRONIC CONTROL UNITS AND ADDRESSES
Group 05โGeneral Information
Group 10โCalibration Procedures
Group 20โControl Unit Theory
Group 30โControl Unit Schematics
Group 50AโArmrest Control Unit Tests
Group 50BโAutomatic Temperature Control Unit Tests
Group 50CโCab Control Unit Tests
Group 50DโCab Switch Module Control Unit Tests
Group 50EโCommandCenterโข Control Unit Tests
Group 50FโCorner Post Display Control Unit Tests
Group 50GโEngine Control Unit Tests
Group 50HโRear Chassis Control Unit Tests
Group 50IโRoof Control Unit Tests
Group 50JโSteering Control Unit Tests
Group AICโArmrest Interface Control Unit (AIC)
Group ASUโActiveSeatโข Control Unit (ASU)
Group ATCโAutomatic Temperature Control Unit (ATC)
Group BRCโBrake Control Unit (BRC)
Group CCUโChassis Control Unit (CCU)
Group CLCโCab Load Center Unit (CLC)
Group CSMโCab Switch Module Control Software (CSM)
Group ECUโEngine Control Unit (ECU)
Group EICโEngine Interface Control Unit (EIC)
Group FCCโFront Console Control Unit (FCC)
Group HCCโHitch Control Software (HCC)
Group HV1โHitch Valve (HV1)
Group JDLโJDLinkโข (JDL)
Group OICโOperator Interface Control Unit (OIC)
Group PDUโPrimary Display Unit (PDU)
Group PTPโPowerShift Transmission Control Unit (PTP)
Group RLCโRoof Lighting Control Software (RLC)
Group RPTโRear PTO Control Unit (RPT)
Group SCCโSCV Control Unit (SCC)
Group SMVโSequence Control Unit (SMV)
Group SV1โSCV Control Unit (SV1)
Group SV2โSCV Control Unit (SV2)
Group SV3โSCV Control Unit (SV3)
Group SV4โSCV Control Unit (SV4)
Group SV5โSCV Control Unit (SV5)
Group SV6โSCV Control Unit (SV6)
Group TEC-TEIโTractor Equipment Interface Control Software (TEC/TEI)
Group TIPโShift Control Unit (TIP)
Group VLCโVehicle Load Center Control Unit (VLC)
Group VTIโVirtual Terminal Implement Control Software (VTI)
Group XMCโAutoTracโข Main Control Software (XMC)
Group XSCโAutoTracโข Supervisor Control Software (XSC)
Section 249โELECTRICAL COMPONENT INFORMATION
Group 40AโElectrical Assemblies
Group 40BโSensors
Group 40EโLights
Group 40FโFuses
Group 40GโCharging System Components
Group 40HโMonitoring Devices
Group 40KโRelays
Group 40MโMotors
Group 40RโResistors
Group 40SโSwitches
Group 40VโDiodes
Group 40WโWiring Harnesses
Group 40XโInterconnects and Ground Points
Group 40YโElectronically Actuated Mechanical Devices
Section 250AโPOWERSHIFT TRANSMISSION (PST)
Group 05โGeneral Information
Group 10โPowershift Transmission (PST) Preliminary and Operational Checks
Group 20โPowershift Transmission (PST) Theory of Operation
Group 30โPowershift Transmission (PST) Schematics and Diagrams
Group 50โPowershift Transmission (PST) Diagnostic Tests and Adjustments
Section 250BโMANUAL SHIFT
TRANSMISSION (MST)
Group 05โGeneral Information
Group 10โManual Shift Transmission (MST)
Preliminary and Operational Checks
Group 20โManual Shift Transmission (MST) Theory of Operation
Group 30โManual Shift Transmission (MST) Schematics and Diagrams
Group 50โManual Shift Transmission (MST)
Diagnostic Tests and Adjustments
Section 250CโDRIVE TRAIN SYSTEMS
Group 05โGeneral Information
Group 10AโAxle / Differential LockโPreliminary and Operational Checks
Group 20AโAxle / Differential LockโTheory of Operation
Group 30AโAxle / Differential LockโSchematics
Group 50AโAxle / Differential LockโDiagnostic Tests and Adjustments
Group 10BโPTOโPreliminary and Operational Checks
Group 20BโPTOโTheory of Operation
Group 30BโPTOโSchematics
Group 50BโPTOโDiagnostic Tests and Adjustments
Section 259โDRIVE TRAIN SYSTEM COMPONENT INFORMATION
Group 05โGeneral References
Group 40AโPowershift Transmission (PST)โComponent Information
Group 40BโManual Shift Transmission (MST)
Component Information
Group 40DโAxles and Differential Lock Component Information
Group 40CโPTO Component Information
Section 260AโBRAKES
Group 05โGeneral References
Group 10AโPreliminary and Operational Checks
Group 20AโTheory of Operation
Group 30AโSchematics and Diagrams
Group 50AโTests and Adjustments
Section 260BโSTEERING
Group 05โGeneral References
Group 10โSteering Preliminary and Operational Checks
Group 20โSteering Theory of Operation
Group 30โSteering Schematics
Group 50โSteering Diagnostic Tests and Adjustments
Section 269โSTEERING AND BRAKE
SYSTEM COMPONENT INFORMATION
Group 05โGeneral Information
Group 40AโBrakes Component Information
Group 40BโSteering Component Information
Section 270โHYDRAULIC SYSTEMS
Group 05โGeneral Information
Group 10โHydraulic Preliminary and Operational Checks
Group 20โHydraulic System Theory of Operation
Group 30โHydraulic System Schematics
Group 50โHydraulic System Diagnostic Tests and Adjustments
Section 279โHYDRAULIC SYSTEM COMPONENT INFORMATION
Group 05โGeneral Information
Group 40โHydraulic Component Information
Section 290โOPERATOR STATION
Group 05โGeneral Information
Group 10AโHVAC Operational Checks and Calibration Procedure
Group 20AโHVAC Theory of Operation
Group 50AโHVAC Diagnostic Tests and Adjustments
Group 10BโSeat Operational Checks and Calibration Procedure
Group 20BโSeat Theory of Operation
Group 30BโSeat Schematics
Group 50BโSeat Diagnostic Tests and Adjustments
Section 299โOPERATOR STATION COMPONENT INFORMATION
Group 05โGeneral Information
Group 40โOperator Station Component Information
Section 300โSERVICE TOOLS AND INSTALL TEST EQUIPMENT
Group 05โGeneral Information
Group 10AโDealer Fabricated Tools
Group 10BโService Tools and Kits
Group 40โElectrical Install Test Equipment
Group 50AโPower Shift Transmission (PST)โInstall Test Equipment
Group 50BโManual Shift Transmission (MST)โInstall Test Equipment
Group 50CโDrive Systems – Install Test Equipment
Group 60AโBrakes – Install Test Equipment
Group 60BโSteeringโInstall Test Equipment
Group 70โHydraulicsโInstall Test Equipment
Group 90AโAir Conditioning – Install Test Equipment
Group 90BโOperator Seat โ Install Test Equipment
These are divided in two parts: repair and diagnostics. Repair sections tell how to repair the components. Diagnostic sections help you identify the majority of routine failures quickly.
This manual was planned and written for the Service Department; its place is in the shop. Use the manual whenever in doubt about correct maintenance procedures. Use it as a text book for training new Service Department personnel who are unfamiliar with John Deere Tractors.
Daily use of this manual as a guide in overcoming service problems will reduce error and costly delay to a minimum and as-sure you the best in finished service work. In many instances your customer’s confidence in your work will be improved when he sees you using the Service Manual. He knows you are following approved maintenance procedures and making proper adjustments. There is no guess-work when you use the manual.
Technical Manuals are concise guides for specific-machines. They are on-the-job guides-containing only the vital information needed for-diagnosis, analysis, testing, and repair.
Using the tractors manual as a guide will reduce error and costly delay. It will also assure you the best in finished service work.
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