Description
Table of Contents
Repair Technical Manual – TM1538
Section 00โGeneral Information
Group 0001โSafety Information
Group 0002โGeneral Specifications
Group 0003โTorque Values
Group 0004โFuels and Lubricants
Section 01โWheels
Group 0110โPowered Wheels and Fasteners
Group 0120โNon-Powered Wheels and Fastenings
Section 02โAxles and Suspension Systems
Group 0200โRemoval and Installation
Group 0225โInput Drive Shafts and U-Joints
Group 0230โNon-Powered Wheel Axles
Group 0240โPowered Wheel Axles
Group 0260โHydraulic System
Group 0299โDealer Fabricated Tools
Section 03โTransmission
Group 0300AโRemoval and Installation (S.N. โ872328)
Group 0300BโRemoval and Installation (S.N. 872329โ )
Group 0350AโGear, Shafts, Bearings, and Power Shift Clutch (S.N. โ872328)
Group 0350BโGear, Shafts, Bearings, and Power Shift Clutch (S.N. 872329โ )
Group 0360AโHydraulic System (S.N. โ872328)
Group 0360BโHydraulic System (S.N. 872329โ )
Group 0399โDealer Fabricated Tools
Section 04โEngine
Group 0400AโRemoval and Installation (S.N. โ872328)
Group 0400BโRemoval and Installation (S.N. 872329โ )
Group 0499โDealer Fabricated Tools
Section 05โEngine Auxiliary Systems
Group 0505โCold Weather Starting Aids
Group 0510โEngine Cooling System
Group 0515โSpeed Controls
Group 0520โIntake System
Group 0560โExternal Fuel Supply System
Section 06โTorque Converter
Group 0651โTurbine, Gears and Shaft
Section 09โSteering System
Group 0960โHydraulic System
Section 10โService Brakes
Group 1011โBrake Elements
Group 1060โHydraulic System
Section 11โPark Brake
Group 1111โActive Elements
Group 1160โHydraulic System
Group 1199โDealer Fabricated Tools
Section 16โElectrical System
Group 1671โBatteries, Support and Cables
Group 1672โAlternator, Regulator and Charging System Wiring
Group 1673โLighting System
Group 1674โWiring Harness and Switches
Group 1675โSystem Controls
Group 1676โInstruments and Indicators
Group 1677โMotors and Actuators
Section 17โFrame, Chassis or Supporting Structure
Group 1740โFrame Installation
Group 1749โChassis Weights
Section 18โOperatorโs Station
Group 1800โRemoval and Installation
Group 1810โOperator Enclosure
Group 1821โSeat and Seat Belt
Group 1830โHeating and Air Conditioning
Group 1899โDealer Fabricated Tools
Section 19โSheet Metal and Styling
Group 1910โHood and Engine Side Shields
Group 1913โSteps and Miscellaneous Guards
Group 1921โGrille and Grille Housing
Group 1927โFenders
Section 20โSafety, Convenience, and Miscellaneous
Group 2001โRadio
Group 2004โHorn and Warning Devices
Section 21โMain Hydraulic System
Group 2160โHydraulic System
Group 2199โDealer Fabricated Tools
Section 31โLoader
Group 3100โRemove and Install
Group 3102โLoader Bucket
Group 3115โControls Linkage
Group 3140โFrames
Group 3160โHydraulic System
Section 33โBackhoe
Group 3302โBucket
Group 3315โControl Linkage
Group 3340โFrames
Group 3360โHydraulic System
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Operation and Test Manual – TM1537
SECTION 9000โGeneral Information Group 20โAdjustments
Group 01โSafety Information Group 25โTest
Group 02โGeneral Specifications
Group 03โTorque Values
Group 04โFuels and Lubricants
SECTION 9005โOperational Checkout Procedure
Group 10โOperational Checkout Procedure
SECTION 9010โEngine
Group 05โTheory of Operation
Group 15โSystem Diagnostic Information
Group 20โAdjustments
Group 25โTests
SECTION 9015โElectrical System
9Group 05โSystem Information
Group 10AโSystem Diagrams (S.N. โ872256)
Group 10BโSystem Diagrams (S.N. 872257โ )
Group 15AโSub-System Diagnostics (S.N. โ872256)
Group 15BโSub-System Diagnostics (S.N. 872257โ )
Group 20โReferences
SECTION 9020โPower Train
Group 05AโTheory of Operation (S.N. โ872256)
Group 05BโTheory of Operation (S.N. 872257โ )
Group 15AโSystem Diagnostic Information (S.N. โ 872256)
Group 15BโSystem Diagnostic Information (S.N. 872257โ )
Group 20โAdjustments
Group 25AโTests (S.N. โ872256)
Group 25BโTests (S.N. 872257โ )
SECTION 9025โHydraulic System
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 20โAdjustments
Group 25โTests
SECTION 9031โHeating and Air Conditioning
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 20โAdjustments
Group 25โTests
Measurements in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
These are divided in two parts: Repair and Operation and Tests.
-Repair sections tell how to repair the components.
-Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
John Deere recommends using only genuine John Deere replacement parts to ensure machine performance. Never substitute genuine John Deere parts with alternate parts not intended for the application as these can create hazardous situations or hazardous performance
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