Description

John Deere 6230, 6330, 6430, 6530, 6630 Premium Tractors Service Repair Manual

Language: English
Format: PDF

Region and Publication: For Tractors Built in Europe (TM8008 & TM8060)

• John Deere 6230, 6330, 6430, 6530, 6630 Premium Tractors Repair Manual – 1778 Pages
• John Deere 6230, 6330, 6430, 6530, 6630 Premium Tractors Diagnostic Technical Manual – 4314 Pages
• Operators Manual – 316 Pages

Region and Publication: For Tractors Built in North America (TM8079 & TM8081)

• John Deere 6230, 6330, 6430 Premium Tractors Repair Manual – 1680 Pages
• John Deere 6230, 6330, 6430 Premium Tractors Diagnostic Technical Manual – 8973 Pages
• Operators Manual – 298 Pages

Table of Content of the 6230, 6330, 6430, 6530, 6630 Premium Tractors

Repair Manuals
 
Foreword
   Safety
      Safety Measures
   General Information
      Specifications
      Tests and Adjustments
      Predelivery Inspection
   Engine
      Removal and Installation of Components
   Fuel, Air Intake, Cooling and Exhaust System
      Removal and Installation of Components
      Speed control
      Fuel System
      Air Intake System
      Cooling System
      Cold-Weather Starting Aids
      Exhaust System
   Electrical System
      Connector Information
      Charging Circuit
      Starting Circuit
      Electrical Components
   Electronic Control Units
      Removal and Installation of Electronic Control Units
      Removal and Installation of Terminating Resistors
   AutoPowr/IVT Transmission
      Removal and Installation of Components
      Transmission Shift Units
      Input Housing 1.5
      Output Housing 1.5
      Differential Drive Shaft Assembly
   PowrQuad Transmission
      Removal and Installation of Components
      Transmission Shift Unit
      PowrQuad Module
      Creeper Transmission
      Option Transmission
      Range transmission
   Drive Train (without Transmission)
      Removal and Installation of Components
      U.J. Shaft and Torsion Damper
      Front-Wheel Drive Clutch
      Differential
      Differential – 3D Animation
      Hydraulic Pump Drive
      Final Drives
      Final Drives – 3D Animation
      Rear PTO
      Rear PTO – 3D Animation
      Front Implement Drive
   Steering and Brakes
      Hydrostatic Steering
      Brake Valve
      Rear Brakes
      Handbrake
      Hydraulic Trailer Brake
      Air-Brake System
      AutoTrac
   Hydraulic System
      Operator Controls
      Oil Filter, Charge Pump and Hydraulic Pump
      Valves
      Hitch
      Selective Control Valves and Couplers
      Independent Control Valves (ICVs)
   Miscellaneous
      Removal and Installation of Components
      Main frame
      Front Wheels, Rear Wheels and Fenders
      Trailer Mounting and Swinging Drawbar
      Triple Link Suspension (TLS) of Front-Wheel Drive Axle
      Triple Link Suspension (TLS) of Front-Wheel Drive Axle – 3D Animation
      Pick-Up Hitch
   Operator’s Cab
      Removal and Installation of Components
      Controls and Instruments
      Air Conditioning System
      ClimaTrak
      Heating System
      Seats
      Operator’s Cab
      Cab Suspension
   Special Tools
      Special Tools (Dealer-Fabricated)
      Special Tools (Available as Spare Parts)

Operation and Tests
Foreword
   Serial Number Break 2008
   General Information
      Safety Measures
      General References
   Diagnostic Trouble Codes
      ATC Control Unit
      BCU Control Unit
      BIF Control Unit
      DSM Control Unit
      DTI Control Unit
      ECU Control Unit
      EPC Control Unit
      ETC Control Unit
      HTC Control Unit
      JDL Control Unit
      PLC Control Unit
      SIC Control Unit
      SSU Control Unit
      TCU Control Unit
      TEC Control Unit
      TEI Control Unit
      TSC Control Unit
      UIC Control Unit
      UIM Control Unit
      VTI Control Unit
   Observable Symptoms
      Electronics
      Electronic Control Units
      AutoPowr/IVT Transmission
      PowrQuad Transmission
      Drive Train (without Transmission)
      Steering and Brakes
      Hydraulic System
      Miscellaneous
      Operator`s Cab
   System Diagnosis
      Electronics
      PowrQuad Transmission
      Hydraulic System
      JDL – System Diagnostics
      VTI (GreenStar) – System Diagnostics
   Engine
      General Information
      Operational Checks
      Tests and Adjustments
   Fuel, Air Intake and Cooling Systems
      Tests and Adjustments
      Fuel System
      Air Intake System
      Cooling System
      Cold-Weather Starting Aids
   Electrical System
      Starting Motor and Charging Circuit
      Fuel Preheater
      Electrical Starting Aid
      BIF Control Unit (Basic Informator)
      Horn
      Operator`s Seat and Cigarette Lighter
      Lights
      Connector for accessories
      Radio, Dome Light, Console Light and Access Step Light
      ATC/ETC/HTC Control Units (Air Conditioning, Fan and Heater)
      3- and 7-Terminal Power Outlet Sockets
      BCU Control Unit (Electronic Hitch Control)
      BCU Control Unit (Basic Functions)
      Signal Socket and Service Socket
      TSC Control Unit (Suspension)
      SIC Control Unit (Selective Control Valves)
      CAN BUS Terminating Resistor
      Level 14 ECU Control Unit (Electronic Engine Control) for 4-Valve
Engine with HPCR
      Level 16 ECU Control Unit (Electronic Engine Control) for 2-Valve
Engine with HPCR
      TCU Control Unit (Transmission Control with AutoPowr/IVT Transmission)
      EPC Control Unit (Transmission Control with PowrQuad Plus or
AutoQuad Plus Transmission)
      UIC Control Unit (Transmission Control with AutoPowr/IVT Transmission)
      PLC Control Unit (Electronic Park Lock with AutoPowr/IVT Transmission)
      Electrical Outside Mirrors
      JDL Control Unit (JDLink)
      TEC Control Unit (ISOBUS)
      GreenStar (AMS)
      SSU Control Unit (AutoTrac)
      UIM/VTI Control Units (GreenStar Display)
      Electro-Hydraulic Pick-Up Hitch
      PC6 Power Module (HF) (Cab)
      PC0 Power Module (Roof)
      PC5 Power Module (Transmission)
      DTI Control Unit (CommandCenter)
      Component Information – Connectors and Contacts
      Component Information – Connectors (X001 to X249)
      Component Information – Connectors (X250 to X499)
      Component Information – Connectors (X500 to X749)
      Component Information – Connectors (X750 to X999)
      Component Information – Connectors (XGND)
      Component Information – Wiring Harnesses
      Component Information – Electrical Parts/Components
      Component Information – Electrical Parts/Components (Actuators)
      Component Information – Electrical Parts/Components (Sensors/Switches/Potentiometers)
      Component Information – Electrical Parts/Components (Fuses/Relays/Diodes)
      Component Information – Electrical Parts/Components (Headlamps/Lights)
      Component Information – Electrical Parts/Components (Other)
      Component Information – Ground Connections
      Component Information – CAN BUS Systems
   Electronic Control Units
      Operation and General Information on Diagnostics
      Interactive Tests
      Interactive Calibrations
      Information on How to Reprogram Control Units
      Data BUS Systems
      ATC Controller
      BCU Control Unit
      BIF Control Unit
      DSM Control Unit
      DTI Control Unit
      ECU Control Unit
      EPC Control Unit
      ETC Control Unit
      HTC Control Unit
      JDL Control Unit
      PC0 Power Module
      PC5 Power Module
      PC6 Power Module (HF)
      PLC Control Unit
      SIC Control Unit
      SSU Control Unit
      TCU Control Unit
      TEC Control Unit
      TSC Control Unit
      UIC Control Unit
      UIM Control Unit
      VTI Control Unit
   AutoPowr/IVT Transmission
      Operational Checks
      Tests and Adjustments
      Theory of Operation
   PowrQuad Transmission
      Operational Checks
      Tests and Adjustments
      Theory of Operation
   Drive Train (without Transmission)
      Operational Checks
      Tests and Adjustments
      Front-Wheel Drive Clutch
      Differential
      Final Drives
      Rear PTO Options
   Steering and Brakes
      Introductory Checks
      Operational Checks
      Tests and Adjustments
      Hydrostatic Steering
      Brake Valve
      Rear Brakes
      Parking Brake
      Hydraulic Trailer Brake
      Air-Brake System
      AutoTrac
   Hydraulic System
      Operational Checks
      Tests and Adjustments
      Theory of Operation
      Oil Filter, Charge Pump and Hydraulic Pump
      Hitch
      Selective Control Valves (SCVs)
      Independent Control Valves (ICVs)
      Hydraulic Block
   Miscellaneous
      Operational Checks
      Tests and Adjustments
      Theory of Operation
   Operator`s Cab
      Operational Checks
      Tests and Adjustments
      Ventilation/Heating
      Air Conditioning System
      ClimaTrak
      Cab Suspension
   Special Tools
      Special Tools (Dealer-Fabricated)
      Special Tools (Available as Spare Parts)

READ THIS MANUAL carefully to learn how to operate and service your Tractors correctly.

Technical manual is divided into two parts: maintenance manual as well as operational principle and test manual. Maintenance manual introduces how to repair machine parts. Operational principle and test manual helps you quickly handle common faults.

The John Deere 6230, 6330, 6430, 6530, 6630 Premium Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.

Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.

Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.

Fundamental service information is available from other sources covering basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic type of failures and their causes.