Description
Table of Contents
Repair Technical Manual – TM12180
Section 00โGeneral Information
Group 0001โSafety
Group 0003โTorque Values
Section 01โTracks
Group 0130โTrack System
Section 02โAxles and Suspension Systems
Group 0250โAxle Shaft, Bearings, and Reduction
Gears
Group 0260โHydraulic System
Section 04โEngine
Group 0400โRemoval and Installation
Section 05โEngine Auxiliary System
Group 0510โCooling Systems
Group 0520โIntake System
Group 0530โExternal Exhaust System
Group 0560โExternal Fuel Supply Systems
Section 07โDamper Drive (Flex Coupling)
Group 0752โElements
Section 17โFrame or Supporting Structure
Group 1740โFrame Installation
Group 1749โChassis Weights
Section 18โOperator’s Station
Group 1800โRemoval and Installation
Group 1810โOperator Enclosure
Group 1821โSeat and Seat Belt
Group 1830โHeating and Air Conditioning
Section 19โSheet Metal
Group 1910โHood and Engine Side Shields
Group 1921โGrille and Grille Housing
Section 33โExcavator
Group 3302โBuckets
Group 3340โFrames
Group 3360โHydraulic System
Section 43โSwing System
Group 4350โMechanical Drive Elements
Group 4360โHydraulic System
Section 99โDealer Fabricated Tools
Group 9900โDealer Fabricated Tools
Operation and Test Manual – TM12174
Section 9000โGeneral Information
Group 01โSafety
Section 9001โDiagnostics
Group 10โMain Controller (MCZ) Diagnostic Trouble Codes
Group 20โEngine Control Unit (ECU) Diagnostic Trouble Codes
Group 30โMonitor Controller (DSZ) Diagnostic Trouble Codes
Group 40โInformation Controller (ICZ) Diagnostic Trouble Codes
Group 50โAir Conditioner Controller (ACF) Diagnostic Trouble Codes
Section 9005โOperational Checkout Procedure
Group 10โOperational Checkout Procedure
Section 9010โEngine
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 20โAdjustments
Group 25โTests
Section 9015โElectrical System
Group 05โSystem Information
Group 10โSystem Diagrams
Group 15โSub-System Diagnostics
Group 16โMonitor Operation
Group 20โReferences
Section 9020โPower Train
Group 05โTheory of Operation
Group 15โDiagnostic Information
Section 9025โHydraulic System
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 25โTests
Section 9031โHeating and Air Conditioning
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 25โTests
Section 9900โDealer Fabricated Tools
Group 99โDealer Fabricated Tools
This manual is written for an experienced technician and Owners. Essential tools required in performing certain service work are identified in this manual and are recommended for use.
Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
These are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
These are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair.
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