Description
Table of Contents
Repair Technical Manual – TM10853
Section 00โGeneral Information
Group 0001โSafety Information
Group 0003โTorque Values
Section 01โWheels
Group 0110โPowered or Non-Powered Wheels and Fastenings
Section 02โAxles and Suspension Systems
Group 0225โInput Drive Shafts and U-Joints
Group 0230โNon-Powered Wheel Axles
Group 0240โPowered Wheel Axle (MFWD)
Group 0250โAxle Shaft, Bearings, and Reduction Gears
Section 03โTransmission
Group 0300โRemoval and Installation
Group 0315โControls Linkage
Group 0350โGears, Shafts, and Power Shift Clutches
Group 0360โHydraulic System
Section 04โEngine
Group 0400โRemoval and Installation
Section 05โEngine Auxiliary Systems
Group 0505โCold Weather Starting Aid
Group 0510โCooling System
Group 0515โSpeed Controls
Group 0520โIntake System
Group 0530โExhaust System
Group 0560โExternal Fuel Supply System
Section 06โTorque Converter
Group 0651โTurbine, Gears and Shaft
Section 09โSteering System
Group 0960โHydraulic System
Section 10โService Brakes
Group 1011โActive Elements
Group 1060โHydraulic System
Section 11โPark Brake
Group 1111โActive Elements
Section 17โFrame or Supporting Structure
Group 1740โFrame Installation
Group 1749โChassis Weights
Section 18โOperatorโs Station
Group 1800โRemoval and Installation
Group 1810โOperator Enclosure
Group 1821โSeat and Seat Belt
Group 1830โHeating and Air Conditioning
Section 19โSheet Metal and Styling
Group 1910โHood and Engine Enclosure
Group 1913โMiscellaneous Shields
Group 1921โGrille and Grille Housing
Group 1927โFenders
Section 20โSafety, Convenience and Miscellaneous
Group 2001โRadio
Group 2004โHorn and Warning Devices
Section 21โMain Hydraulic System
Group 2160โHydraulic System
Section 31โLoader
Group 3100โLoader
Group 3102โBucket
Group 3104โAttachment Coupler
Group 3115โControl Linkages
Group 3160โHydraulic System
Section 33โBackhoe
Group 3302โBucket
Group 3315โControl Linkage
Group 3340โFrames
Group 3360โHydraulic System
Section 38โGrapple
Group 3800โHydraulic Thumb
Group 3860โHydraulic Thumb Cylinder
Section 99โDealer Fabricated Tools
Group 9900โDealer Fabricated Tools
Operation and Test Manual – TM10852
Section 9000โGeneral Information
Group 01โSafety Information
Section 9001โDiagnostics
Group 10โEngine Control Unit (ECU)
Group 20โFlex Load Controller (FLC)
Group 30โStandard Display Monitor (SDM)
Group 40โFlex Hydraulic Controller (FHC)
Group 50โIntelligent System Planner (ISP)
Group 60โLeft Joystick Controller (JSL)
Group 70โRight Joystick Controller (JSR)
Group 80โSealed Switch Module (SSM)
Group 90โBoom Distributed Function Control Unit (BOM)
Group 100โBucket Distributed Function Control Unit (BUK)
Group 110โCrowd Distributed Function Control Unit (CWD)
Group 120โFlow Control Distributed Function Control Unit (HAM)
Group 130โSwing/Extend Distributed Function Control Unit (SWX)
Section 9005โOperational Checkout Procedure
Group 10โOperational Checkout Procedure
Section 9010โEngine
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 20โAdjustments
Group 25โTests
Section 9015โElectrical System
Group 05โSystem Information
Group 10โSystem Diagrams
Group 15โSub-System Diagnostics
Group 16โMonitor Operation
Group 20โReferences
Section 9020โPower Train
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 20โAdjustments
Group 25โTests
Section 9025โHydraulic System
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 20โAdjustments
Group 25โTests
Section 9031โHeating and Air Conditioning
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 25โTests
This manual is written for an experienced technician and Owners. Essential tools required in performing certain service work are identified in this manual and are recommended for use.
Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
These are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components. Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
John Deere recommends using only genuine John Deere replacement parts to ensure machine performance. Never substitute genuine John Deere parts with alternate parts not intended for the application as these can create hazardous situations or hazardous performance
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