Description
Table of Contents
Repair Technical Manual – TM1609
Section 00—General Information
Group 0001—Safety Information
Group 0002—General Specifications
Group 0003—Torque Values
Group 0004—Fuels and Lubricants
Section 01—Wheels
Group 0110—Powered or Non-Powered Wheels and Fastenings
Section 02—Axles and Suspension Systems
Group 0225—Input Drive Shafts and U-Joints
Group 0230—Non-Powered Wheel Axles
Group 0240—Powered Wheel Axle (MFWD)
Group 0250—Axle Shaft, Bearings and Reduction Gears
Group 0299—Dealer Fabricated Tools
Section 03—Transmission
Group 0300—Removal and Installation
Group 0315—Controls Linkage
Group 0325—Input Drive Shafts and U-Joint
Group 0350—Gears, Shafts, Bearings, and Powershift Clutches
Group 0360—Hydraulic System
Group 0399—Dealer Fabricated Tools
Section 04—Engine
Group 0400—Removal and Installation
Group 0499—Dealer Fabricated Tools
Section 05—Engine Auxiliary Systems
Group 0505—Cold Weather Starting Aid
Group 0510—Cooling Systems
Group 0515—Speed Controls
Group 0520—Intake System
Group 0530—Exhaust System
Group 0560—External Fuel Supply System
Section 06—Torque Converter
Group 0651—Turbine, Gears and Shaft
Section 09—Steering System
Group 0960—Hydraulic System
Section 10—Service Brakes
Group 1011—Active Elements
Group 1060—Hydraulic System
Section 11—Park Brake
Group 1111—Active Elements
Section 16—Electrical Systems
Group 1671—Batteries, Support, and Cables
Group 1672—Alternator, Regulator and Charging
System Wiring
Group 1673—Lighting System
Group 1674—Wiring Harness and Switches
Group 1675—System Controls
Group 1676—Instruments and Indicators
Group 1677—Motors and Actuators
Section 17—Frames, Chassis or Supporting Structure
Group 1740—Frame Installation
Group 1749—Chassis Weights
Section 18—Operator’s Station
Group 1800—Removal and Installation
Group 1810—Operator Enclosure
Group 1821—Seat and Seat Belt
Group 1830—Heating and Air Conditioning
Group 1899—Dealer Fabricated Tools
Section 19—Sheet Metal and Styling
Group 1910—Hood and Engine Enclosure
Group 1913—Miscellaneous Shields
Group 1921—Grille and Grille Housing
Group 1927—Fenders
Section 20—Safety, Convenience and Miscellaneous
Group 2001—Radio
Group 2004—Horn and Warning Devices
Section 21—Main Hydraulic System
Group 2160—Hydraulic System
Section 31—Loader
Group 3100—Loader
Group 3102—Bucket
Group 3115—Control Linkages
Group 3160—Hydraulic System
Operation and Test Manual – TM1608
Section 9000—General Information
Group 01—Safety Information
Group 02—General Specifications
Group 03—Torque Values
Group 04—Fuels and Lubricants
Section 9005—Operational Checkout Procedure
Group 10—Operational Checkout Procedure
Section 9010—ENGINE
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
Section 9015—Electrical System
Group 05—System Information
Group 10—System Diagrams
Group 15—Sub-System Diagnostics
Group 20—References
Section 9020—Power Train
Group 05—Theory of Operation
Group 15—System Diagnostic Information
Group 20—Adjustments
Group 25—Tests
Section 9025—Hydraulic System
Group 05—Theory of Operation
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Tests
Section 9031—Heating And Air Conditioning
Group 05—Theory Of Operation
Group 10—System Operational Checks
Group 15—Diagnostic Information
Group 20—Adjustments
Group 25—Test
Measurements in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
These are divided in two parts: Repair and Operation and Tests.
-Repair sections tell how to repair the components.
-Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
John Deere recommends using only genuine John Deere replacement parts to ensure machine performance. Never substitute genuine John Deere parts with alternate parts not intended for the application as these can create hazardous situations or hazardous performance
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