Table of Content (Technical Manual – TM11217 and Operatorโs Manual – TM11216)
Repair Manual
Section 00โGeneral Information
Group 0001โSafety Information
Group 0003โTorque Values
Section 01โWheels
Group 0110โWheels and Fasteners
Section 02โAxles and Suspension System
Group 0200โRemoval and Installation
Group 0225โAxle Shafts and U-Joints
Group 0250โAxle Shaft, Bearings, and Rear Axle Reduction Gears
Section 03โTransmission
Group 0300โHydrostatic Components Removal and Installation
Group 0360โHydrostatic Components Repair
Section 04โEngine
Group 0400โRemoval and Installation
Section 05โEngine Auxiliary Systems
Group 0510โCooling System
Group 0560โExternal Fuel Supply Systems
Section 07โDampener Drive
Group 0700โRemoval and Installation
Section 09โSteering System
Group 0960โHydraulic System
Section 10โService Brakes
Group 1011โActive Elements
Group 1060โHydraulic System
Section 11โPark Brake
Group 1160โHydraulic System
Section 17โFrame or Supporting Structure
Group 1740โFrame Installation
Group 1749โChassis Weights
Section 18โOperator’s Station
Group 1800โRemoval and Installation
Group 1810โOperator Enclosure
Group 1830โHeating and Air Conditioning System
Section 19โSheet Metal and Styling
Group 1910โHood or Engine Enclosure
Group 1913โMiscellaneous Shields
Section 21โMain Hydraulic System
Group 2160โHydraulic System
Section 31โLoader
Group 3102โBucket
Group 3104โAttachment Coupler
Group 3140โFrames
Group 3160โHydraulic System
Section 99โDealer Fabricated Tools
Group 9900โDealer Fabricated Tools
Operation and Test Manual
Section 9000โGeneral Information
Group 01โSafety Information
Section 9001โDiagnostic Trouble Codes (DTC)
Group 10โEngine Control Unit (ECU) Diagnostic Trouble Codes
Group 20โChassis Control Unit (CCU) Diagnostic Trouble Codes
Section 9005โOperational Checkout
Procedure
Group 10โOperational Checkout Procedure
Section 9010โEngine
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 25โTests
Section 9015โElectrical System
Group 05โSystem Information
Group 10โSystem Diagrams
Group 15โSub-System Diagnostics
Group 20โReferences
Section 9020โPower Train
Group 05โTheory Of Operation
Group 15โDiagnostic Information
Group 20โAdjustments
Group 25โTests
Section 9025โHydraulic System
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 20โAdjustments
Group 25โTest
Section 9031โHeating and Air Conditioning
Group 05โTheory of Operation
Group 15โDiagnostic Information
Group 25โTests
MEASUREMENTS in this manual are given in both metric and customary U.S. unit equivalents. Use only correct replacement parts and fasteners. Metric and inch fasteners may require a specific metric or inch wrench.
The manuals are divided in two parts:
Repair which tells how to repair the components and Operation and Tests tells how to identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
The Technical manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing and repair.
The product identification number (PIN) plate (1) is located on the left side of machine in front of the steps. Each machine has a 17-character PIN (2) as shown on this plate.
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