Description

John Deere 1640, 1840, 2040, 2040S Tractor Repair Service Manual (TM4363)

Language: English
Format: PDF
Publication: TM4363
Tractor Applicable Model: 1640, 1840, 2040, 2040S Tractor

John Deere 1640, 1840, 2040, 2040S Tractor Technical Service Manual – 1256 Pages

Table of Content of the Manual

   SECTION 10 – GENERAL
      Group 00 – Specifications and special tools
      Group 05 – Pre-delivery, delivery and after-sales inspections
      Group 10- Lubrication and periodic service
      Group 15 – Engine and tractor tune-up
      Group 20 – Tractor separation (tractors without increased lifting capacity)
      Group 25 – Tractor separation (tractors with increased lifting capacity)
  SECTION 20 – ENGINE
      Group 00 – Specifications
      Group 05 – Radiator
  SECTION 30 – FUEL AND AIR INTAKE SYSTEM
      Group 00 – Specifications and special tools
      Group 05 – Diagnosing malfunctions
      Group 10 – Fuel tank and water trap
      Group 15 – Cold weather starting aids
      Group 20 – Speed control linkage
      Group 25 – Air cleaner
  SECTION 40 – ELECTRICAL SYSTEM
      Group 00 – Specifications and special tools
      Group 05 – Description, diagnosing malfunctions and tests
      Group 10- Wiring harnesses
      Group 15 – Controls and instruments
      Group 20 – Lighting system
      Group 25 – Wiring diagrams
      Group 30 – Starting motor
      Group 35 – Alternator
  SECTION 50 – POWER TRAIN
      Group 00 – Specifications and specialtools
      Group 05 – Description, operation and lubricating system
      Group 10 – Clutch operating linkages
      Group 15- Engine clutches
      Group 20 – Hi-Lo shift unit
      Group 25 – Creeper transmission
      Group 30 – Transmission shift linkage
      Group 35 – Synchronized transmission and transmission oil pump
      Group 40 – Collar shift transmission and transmission oil pump
      Group 45 – Differential
      Group 50- Final drives
      Group 55 – Independent PTO
      Group 60 – Continuous-running PTO
      Group 61 – Front PTO
      Group 65 – Mechanical front wheel drive
  SECTION 60 – STEERING SYSTEM AND BRAKES
      Group 00 – Specifications and special tools
      Group 05 – Hydrostatic steering (operating pressure: 12000 kPa; 120 bar; 1740 psi)
      Group 06 – Hydrostatic steering (operating pressure: 15000 kPa; 150 bar; 2180 psi)
      Group 10 – Power steering
      Group 15 – Manual steering
      Group 20 – Brakes
  SECTION 70 – HYDRAULIC SYSTEM
      Group 00 – Specifications and special tools
      Group 05 – Description, diagnosing malfunctions and pressure tests
      Group 10 – Oil reservoir, filter, valves and oil cooler
      Group 15 – Hydraulic pumps
      Group 20 – Rockshaft
      Group 21 – Front hitch
      Group 25 – Selective control valves (spool type)
      Group 30 – Selective control valves (poppet valve type)
      Group 35 – Hose couplers
      Group 40 – Remote cylinder
      Group 45 – Selective control valves (for tractors manufactured in Spain)
  SECTION 80 – MISCELLANEOUS
      Group 00 – Specifications and special tools
      Group 05 – Front axle
      Group 10 – Belt pulley
      Group 15 – Front and rear wheels
      Group 20 – Axla trailer hitch
  SECTION 90 – OPERATOR’S CAB
      Group 00 – Specifications and special tools
      Group 05 – Air conditioning system
      Group 10 – Cab ventilation and heating
      Group 15 – Operator’s seats
      Group 20 – OPU cab
      Group 25 – SG2 cab
      Group 30 – Roll guard

READ THIS MANUAL carefully to learn how to operate and service your Tractor correctly.

This Unit of the Service Manual contains maintenance instructions for the Model 1640, 1840, 2040, 2040S Tractor.
Included are complete instructions for removal, disassembly, inspection, repair, assembly, and installation of all parts and assemblies.

In addition, the manual contains a brief description of the more complicated systems of the tractor and tells how they operate. Dimensions of many new wearing parts are given as an aid in determining when parts replacement is necessary. Tests and adjustments required to keep the tractor operating at full efficiency are explained in detail. Full instructions on preparing a new tractor for delivery to the customer are included.

Use the John Deere 1640, 1840, 2040, 2040S Tractor Service Manual whenever in doubt about correct maintenance procedures. Use it as a text book for new Service Department personnel who are unfamiliar with John Deere Tractor.
Daily use of the Service Manual as a guide for any and all service problems will reduce error and costly delay to the minimum and assure you the best in finished service work.