Description
Table of Contents
Repair Technical Manual – TM13097x19
Section 00โGeneral Information
Group 0001โSafety
Group 0003โTorque Values
Section 01โTracks
Group 0130โTrack System
Section 02โAxles and Suspension Systems
Group 0201โDrive Axle Housing and Support
Group 0250โAxle Shaft, Bearings, and Reduction Gears
Group 0260โHydraulic System
Section 03โTransmission
Group 0300โRemoval and Installation
Group 0315โControls Linkage
Group 0325โInput Drive Shafts and U-Joints
Group 0360โHydraulic System
Section 04โEngine
Group 0400โRemoval and Installation
Section 05โEngine Auxiliary System
Group 0505โCold Weather Starting Aids
Group 0510โCooling Systems
Group 0520โIntake System
Group 0530โExternal Exhaust Systems
Group 0560โExternal Fuel Supply Systems
Section 11โPark Brake
Group 1100โRemoval and Installation
Group 1115โControls Linkage
Group 1160โHydraulic System
Section 15โEquipment Attaching
Group 1511โDrawbar
Section 16โElectrical System
Group 1600โRemoval and Installation
Section 17โFrame or Supporting Structure
Group 1740โFrame Installation
Group 1746โFrame Bottom Guards
Group 1749โChassis Weights
Section 18โOperator’s Station
Group 1800โRemoval and Installation
Group 1810โOperator Enclosure
Group 1821โSeat and Seat Belt
Group 1830โHeating and Air Conditioning
Section 19โSheet Metal and Styling
Group 1910โHood or Engine Enclosure
Group 1921โGrille and Grille Housing
Section 20โSafety and Convenience
Group 2004โHorn and Warning Devices
Section 21โMain Hydraulic System
Group 2160โHydraulic System
Section 32โBulldozer
Group 3201โBlade
Group 3240โFrames
Group 3260โHydraulic System
Section 42โGround Conditioning Tool
Group 4200โRipper Remove and InstallโIf Equipped
Group 4201โBlades, Teeth, and Shanks
Group 4260โHydraulic System
Section 99โDealer Fabricated Tools
Group 9900โDealer Fabricated Tools
Operation and Test Manual – TM13096x19
Section 9000โGeneral Information
Group 01โSafety
Section 9001โDiagnostic Trouble Codes (DTCs)
Group 01โGeneral Information
Group 10โEngine Control Unit (ECU) Diagnostic Trouble Codes
Group 20โDisplay Menu Handler (DMH) Diagnostic Trouble Codes
Group 30โSealed Switch Module (SSM) Diagnostic Trouble Codes
Group 40โTransmission Control Unit (TCU) Diagnostic Trouble Codes
Group 50โVehicle Control Unit (VCU) Diagnostic Trouble Codes
Group 60โHydraulic Valve Controller (HVC) Diagnostic Trouble Codes
Group 70โBlade Control Joystick (BCJ) Diagnostic Trouble Codes
Section 9005โOperational Checkout Procedure
Group 10โOperational Checkout Procedure
Section 9010โEngine
Group 05โTheory of Operation
Group 10โSystem Diagrams
Group 15โDiagnostic Information
Group 20โAdjustments
Group 25โTests
Section 9015โElectrical System
Group 05โTheory of Operation
Group 10โSystem Diagrams
Group 15โDiagnostic Information
Group 16โDisplay Unit Operation
Group 17โDiagnostic Test Box
Group 18โTopconยฎ Integrated Grade Control (IGC)
Operation (Factory Installation)
Group 20โAdjustments
Group 25โTests
Section 9020โPower Train
Group 05โTheory of Operation
Group 10โSystem Diagrams
Group 15โDiagnostic Information
Section 9025โHydraulic System
Group 05โTheory of Operation
Group 10โSystem Diagrams
Group 15โDiagnostic Information
Group 25โTests
Section 9026โHydrostatic System
Group 05โTheory of Operation
Group 10โSystem Diagrams
Group 15โDiagnostic Information
Group 25โTests
Section 9031โHeating and Air Conditioning
Group 05โTheory of Operation
Group 10โSystem Diagrams
Group 15โDiagnostic Information
Group 25โTests
Section 9900โDealer Fabricated Tools
Group 99โDealer Fabricated Tools
This manual is written for an experienced technician and Owners. Essential tools required in performing certain service work are identified in this manual and are recommended for use. Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
These are divided in two parts: Repair and Operation and Tests.
-Repair sections tell how to repair the components.
-Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service parts kits, specifications, wear tolerances, and torque values.
They are concise guides for specific machines. They are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing and repair.
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