Description

Caterpillar CAT D35C Articulated Dump Truck Service Repair Manual (2GD00001 till 00124)

Articulated Dump Truck Model: D35C
Serial Applicable: 2GD00001 till 00124
Language English
Format: PDF

• Caterpillar CAT D35C Articulated Dump Truck Service Repair Manual – 1781 Pages

Caterpillar D35C Manual Table of Content:

Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
37-MT, 41-MT, and 42-MT Series Starting Motors
30SI Series and 34SI Series Alternator
26SI Series Alternator
3304B & 3306B INDUSTRIAL & MARINE ENGINES
D25C, D30C, D35C, D330C, D350C ARTICULATED DUMP TRUCKS (MAJOR)
ARTICULATED DUMP TRUCK OPERATOR’S STATION & ELECTRICAL SYSTEM
ARTICULATED DUMP TRUCK OUTPUT TRANSFER DRIVE
FERODO FRICTION RETARDER
Seal Installation

General Service Information
D25C, D30C, D35C & D35C ARTICULATED DUMP TRUCKS DRIVE LINE F
DELCO REMY CRANKING MOTORS 30-MT, 35-MT, 40-MT, 50-MT SERIES
Short Blocks
3500 Engines and Short Blocks
3304 and 3306 Long Blocks
3406 and C-15 Long Blocks
3408 and 3412 Long Blocks
3116 Long Blocks
3208 Long Blocks
3126 and C7 Long Blocks
C-10 and C-12 Long Blocks
3046 and 3066 Long Blocks
3204 Long Blocks Reman Technical Supplement
SELECTION FLOWCHART FOR ENGINES, SHORT BLKS, ETC. REMAN TECH SUPP.

Operation and Maintenance Manual
D25C, D30C, D35C, D350C ARTICULATED DUMP TRUCK
D25C, D30C, D35C AND D350C ARTICULATED TRUCKS
Caterpillar Corporate Radio
Product Identification Numbers (PIN) Location Guide
Cold Weather Recommendations for All Caterpillar Machines
Work Area Vision System
The European Union Physical Agents (Vibration) Directive 2002/44/EC
Ultrasonic Wear Indicator 5 UWI 5

Schematic
Articulated Dump Truck Electrical Systems
D25C & D350C ARTICULATED DUMP TRUCK HYDRAULIC SYSTEM
D30C & D35C ARTICULATED DUMP TRUCKS HYDRAULIC SYSTEM

Specifications
37-MT, 41-MT, and 42-MT Series Starting Motors
30SI Series and 34SI Series Alternator
26SI Series Alternator
D35C & D35HP ARTICULATED TRUCKS AIR SYSTEM AND BRAKES
D35HP, D400, D25C, D30C, D35C & D350C ARTICULATED DUMP TRUCK
ARTICULATED DUMP TRUCK SUSPENSION SYSTEMS
ARTICULATED DUMP TRUCK ELECTRICAL SYSTEMS
ARTICULATED DUMP TRUCK POWER TRAIN
ARTICULATED DUMP TRUCK HYDRAULIC SYSTEMS

Systems Operation
37-MT, 41-MT, and 42-MT Series Starting Motors
30SI Series and 34SI Series Alternator
26SI Series Alternator
TORQUE CONVERTER MOUNTED RETARDER
D35C & D35HP ARTICULATED TRUCKS AIR SYSTEM AND BRAKES
ARTICULATED DUMP TRUCK HYDRAULIC SYSTEMS
ARTICULATED TRUCK SUSPENSION SYSTEMS
ARTICULATED DUMP TRUCK POWER TRAIN
D25C, D30C, D35C AND D35HP ARTICULATED DUMP TRUCKS SUSPENSION
Fluid Power and Electrical Graphic Symbols

Testing and Adjusting
37-MT, 41-MT, and 42-MT Series Starting Motors
30SI Series and 34SI Series Alternator
26SI Series Alternator
TORQUE CONVERTER MOUNTED RETARDER
D35C & D35HP ARTICULATED TRUCKS AIR SYSTEM AND BRAKES
ARTICULATED DUMP TRUCK HYDRAULIC SYSTEMS
ARTICULATED TRUCK SUSPENSION SYSTEMS
ARTICULATED DUMP TRUCK POWER TRAIN
D25C, D30C, D35C AND D35HP ARTICULATED DUMP TRUCKS SUSPENSION

Torque Specifications

Troubleshooting
37-MT, 41-MT, and 42-MT Series Starting Motors
ELECTRONIC SUSPENSION FAULT FINDING CHART

This service manual is a guide to servicing and repairing of the Caterpillar D35C Articulated Dump Truck. The instructions are grouped by systems to serve the convenience of your ready reference.

Long productive life of your Articulated Dump Truck depends to a great extent on correct servicing. The servicing consistent with what you will learn from this manual carefully and know all the components you will work on before attempting to start a test, repair or rebuild job.

Instructions are necessary before operating or servicing machine. Read and understand the Operation & Maintenance Manual, Operator’s Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death.