Case 480E, 480E LL Loader Backhoe Service Repair Manual

Description

Table of Contents  – CASE 480E, 480E LL Service Manual

1 GENERAL
• Introduction and Torque Specifications
• Fluids and Lubricants Chart, Maintenance Chart
• General Engine Specifications
• Detailed Engine Specifications

2 ENGINES
• Engine and Radiator Removal and Installation
• Engine Accessories (Air Cleaner, Ether Injection System and Spark Arrester Muffler)
• Stall Test
• Cylinder Head and Valve Train
• Cylinder Block, Crankshaft, Pistons, Rods, Camshaft, Main Bearings, Oil Seals, and Flywheel
• Lubrication System
• Cooling System

3 FUEL SYSTEM
• Engine Control, Fuel Lines, and Fuel Tank
• Fuel System and Filters
• Fuel Injectors
• CAV Injection Pump (4-390)

4 ELECTRICAL
• Removal and Installation of Electrical Components
• Specifications and Troubleshooting
• Wiring Schematics
• Instrument Cluster
• Battery
• Starter and Starter Solenoid
• Alternator

5 STEERING
• Removal and Installation of Steering System Components
• Troubleshooting and Pressure Check
• Steering Control Valve
• Cylinders
• Front Axle – Two Wheel Drive
• Front Axle – Four Wheel Drive

6 POWER TRAIN
• Maintenance and Troubleshooting
• Removal and Installation of Power Train Components
• Power Shuttle
• Controls
• Transaxle and Differential Lock
• Transfer Gearbox – Four Wheel Drive
• Wheels and Tires

7 BRAKES
• Brakes (Brake Pedals to Transaxle)
• Differential Brakes

8 HYDRAULICS
• Removal and Installation of Hydraulic System Components
• Specifications, Hydraulic Diagram, Troubleshooting and Pressure Checks
• Cleaning the Hydraulic System
• Flow Control Valve
• Pump
• Loader Control Valve
• Cylinders
• Backhoe Control Valve
• Stabilizer Control Valve
• Boom Lock System
• Three Point Hitch Control Valve
• PTC Motor

9 MOUNTED EQUIPMENT
• Loader
• Three Point Hitch and PTO
• ROPS Canopy and ROPS Cab
• Operator’s Seat and Seat Belts
• Backhoe
• Noise Control
• Electrical Schematic & Hydraulic Schematic